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Aging Avionics in Military Aircraft (2001)

Chapter: 3 Current Activities and Programs

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Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
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3

Current Activities and Programs

During the course of the study, the committee reviewed documents and attended presentations by representatives of government agencies and industry on the key issues associated with aging avionics. Numerous government and industry organizations are addressing these issues from several different perspectives: policy making; process initiatives; open systems development; legacy system upgrades; DMS/OP; development of tools; and the reengineering or remanufacturing of obsolete parts. Policy changes relate to organizational structures, budget processes, laws, and other factors. Some initiatives have been established to address processes for replacing obsolete avionics (or avionics that will soon be obsolete) either through technology refresh of components or boards or through equipment upgrades. Still others are developing tools to track DMS/OP and reengineering methods so that systems can be maintained after the loss of a manufacturing source. Most organizations are searching for technology changes and advances to reduce or avoid DMS/OP, through so-called open systems, through legacy system upgrades that do not require major system replacements (e.g., software wrappers), or through technologies to remanufacture parts. Most of these activities are being done independently with little or no coordination. As an old saying goes, “a thousand flowers are blooming, each in itself a thing of beauty, but there is no plan or design for the garden.”

Table 3-1 summarizes many activities and programs attempting to resolve the DMS/OP problem (see Appendix A for brief descriptions). No doubt, there are numerous other activities of which the committee is unaware. As the table shows, many government organizations have adopted similar approaches or are funding similar projects, some of which are duplicative and/ or overlap. Although there is a good deal of activity in the area of process initiatives, economies of scale are being missed because of the lack of coordination. The successful obsolescence-management program at the air logistics center for the F-15 at Warner Robins Air Force Base, is a case in point. This program, which is recognized as a model program by the Air Force, uses the Air Force Research Laboratory (AFRL) Hub (a centralized communications network) and a commercial tool called avionics component obsolescence management (AVCOM) supplied by Manufacturing Technology, Incorporated. The B-2 program, another recognized leader in obsolescence management, uses a different commercial tool supplied by TACTech and does not participate in the AFRL Hub. These two programs are following their own courses (“stovepiping”), which prevents them from sharing information and finding common solutions to common problems.

Another example of stovepiping is the Government-Industry Data Exchange Program (GIDEP), chartered to be DoD's centralized database for managing and

Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
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Page 22

TABLE 3-1 Current DMS/OP Activities
     

Technology
   

Organization

Activity

Policy Making

Process Initiative

Open Systems

Legacy Upgrade

DMS/OP

Tools

Reengineering

OSD

Open Systems Joint Task Force (OS-JTF)

X

X

X

       

Joint Technical Architecture (JTA)

X

X

         

Joint Strike Fighter

 

X

X

       

Defense Advanced Research Projects Agency (DARPA) Information Technology Office (ITO)

 

X

X

X

     

Defense Microelectronics Activity

X

X

   

X

X

X

Diminishing Manufacturing Sources Material Shortages (DMSMS) Teaming Group

 

X

   

X

X

X

Government Industry Data Exchange Program

 

X

   

X

   

Defense Logistics Agency (DLA) Generalized Emulation of Microcircuits

       

X

X

X

DLA Shared Data Warehouse

 

X

   

X

X

 

USAF

Aeronautical Systems Center Affordable Combat Avionics Office

X

X

X

X

     

Air Force Research Laboratory (AFRL) DMSMS Program

X

X

   

X

X

 

AFRL Manufacturing Technology Electronics Parts Obsolescence Initiative

X

X

 

X

X

X

X

USN

Naval Aviation Systems Team

 

X

X

X

     
Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×

Page 23

USN

Navy Helicopter Modernization Program

   

X

X

   

X

Diminishing Manufacturing Technology Center

X

X

   

X

X

 

USA

Aviation Electronic Combat Office

   

X

X

X

   

Modernization Through Spares/Continuous Technology-Refresh Program

 

X

 

X

X

   

Aviation Applied-Technology Directorate

X

X

X

       

Rotary Open-System Architecture

   

X

       

Industry

Lockheed Martin Proven Path and Systems, Technologies, Architecture, and Acquisition Reform Study

 

X

X

X

X

X

 

Boeing Bold Stroke and Open Avionics Systems Integration Study

 

X

X

X

X

X

 

Avionics-Component Obsolescence Management

       

X

X

 

Transition Analysis of Component Technology

       

X

X

 

SMART Part

 

X

X

X

X

 

X

National Rotorcraft Technology Center

X

X

 

X

X

   

Software Engineering Institute

 

X

X

   

X

 

National Center for Advanced Technologies

X

X

         

University of Maryland Computer-Aided Life-Cycle Engineering (CALCE) Center

 

X

     

X

 
Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×

Page 24

sharing information on DMS/OP material shortages among DoD and industry groups to reduce redundancies and improve effectiveness. Today, however, Air Force, Army, and Navy organizations, as well as commercial companies, provide their own alerts, health analyses, and recommended solutions. GIDEP has never been fully used. Capable manufacturers feel that the visibility of component issues (DMS) across multiple products and platforms would present a real opportunity to create innovative and cost effective solutions to parts and service problems.

In the area of open systems architecture, the committee noted that the Software Engineering Institute (SEI) (a federally funded R&D center sponsored by DoD through the Office of the Under Secretary of Defense for Acquisition, Technology, and Logistics) has been actively involved in work on open systems since 1993, developing tools and process initiatives, and developing formal standards. However, neither DoD nor the Air Force has taken full advantage of advances in software architectures. The committee identified more than 25 organizations, both within and outside the Air Force, that are working on various aspects of the DMS/ OP problem. Although each organization may be effective in its limited area, overall coordination of these activities is loose, at best, and the results are not broadly distributed to DoD or the Air Force. With a coherent DoD/Air Force strategy for dealing with DMS/OP problems, a collective management could be established for these diverse activities, which could lead to more productive use of the results and minimize redundant expenditures.

Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×
Page 21
Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×
Page 22
Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×
Page 23
Suggested Citation:"3 Current Activities and Programs." National Research Council. 2001. Aging Avionics in Military Aircraft. Washington, DC: The National Academies Press. doi: 10.17226/10108.
×
Page 24
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Extending the life of an airframe has proven challenging and costly. Extending the life of an avionics system, however, is one of the most critical and difficult aspects of extending total aircraft system lifetimes. Critical components go out of production or become obsolete, and many former suppliers of military-grade components have gone out of business. From 1986 to 1996, for example, the percentage of discontinued military/aerospace electronic devices nearly doubled—from 7.5 percent to 13.5 percent. In addition, legacy avionics systems, which were designed to meet requirements of the past, generally lack the full capability to perform new missions, meet new threats, or perform well in the new information-intensive battlefield environments.

As the legacy aircraft fleet ages, avionics systems will become more and more difficult to support and maintain. Whereas the military once provided a large and profitable market for the electronics industry, the military electronics market today constitutes less than 1 percent of the commercial market. As a result, the military must increasingly rely on commercial off-the-shelf (COTS) technologies for its avionics hardware and software. Although COTS items are generally less expensive than comparable items designed especially to meet military specifications, the technology-refresh cycle for COTS is typically 18 months or less, which exacerbates the obsolescence problem for aircraft whose lifetimes are measured in decades. The short refresh cycle is driven mostly by the tremendous advances in computer systems, which comprise an increasing percentage of avionics content.

In response to a request by the Assistant Secretary of the Air Force for Acquisition, the National Research Council convened the Committee on Aging Avionics in Military Aircraft, under the auspices of the Air Force Science and Technology Board, to conduct this study. This report summarizes the following:

  • Gather information from DoD, other government agencies, and industrial sources on the status of, and issues surrounding, the aging avionics problem. This should include briefings from and discussions with senior industry executives and military acquisition and support personnel. A part of this activity should include a review of Air Force Materiel Command's study on diminishing manufacturing sources to recommend ways to mitigate avionics obsolescence.
  • Provide recommendations for new approaches and innovative techniques to improve management of aging avionics, with the goal of helping the Air Force to enhance supportability and replacement of aging and obsolescing avionics and minimize associated life cycle costs. Comment on the division of technology responsibility between DoD and industry.

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