Raghupathy Ramanathan, Ph.D.
Toxicology Group
Habitability and Environmental Factors Division
Johnson Space Center
National Aeronautics and Space Administration
Houston, Texas
Spacecraft maximum allowable concentration (SMAC) values for methylene chloride (also called 1,2-dichloromethane, DCM) were previously published in volume 2 of the series, Spacecraft Maximum Allowable Concentrations (SMAC) for Selected Airborne Contaminants, for exposure durations of 1 h, 24 h, 7 d, 30 d, and 180 d (Wong 1996). With NASA’s current focus on exploration missions beyond low Earth orbit to the moon and Mars, there is a need to derive acceptable concentrations (ACs) for long-duration missions, such as for 1,000 d.
The effort consists of identifying new toxicology literature on DCM toxicity since the previous SMAC document was prepared (Wong 1996) and suitable studies that may have been missed during the preparation of that earlier document, in order to derive ACs for 1,000 d and other durations. Another objective is to determine if the previous SMAC (approved by the previous SMAC committee) needs to be updated based on new data that have become available or novel approaches have been developed, such as the benchmark dose (BMD) approach, which can be used on the data from the principal studies that were used before.
Physical and chemical properties and occurrence have already been discussed (Wong 1996). The formula weight of DCM is 84.9 and conversion factors for DCM are 1 part per million (ppm) = 3.47 milligrams per cubic meter (mg/m3) and 1 mg/m3 = 0.29 ppm. DCM has been detected in the Shuttle spacecraft atmosphere in 28 of 33 missions at concentrations ranging from 0.029 to
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15
Methylene Chloride
Raghupathy Ramanathan, Ph.D.
Toxicology Group
Habitability and Environmental Factors Division
Johnson Space Center
National Aeronautics and Space Administration
Houston, Texas
Spacecraft maximum allowable concentration (SMAC) values for methyl-
ene chloride (also called 1,2-dichloromethane, DCM) were previously published
in volume 2 of the series, Spacecraft Maximum Allowable Concentrations
(SMAC) for Selected Airborne Contaminants, for exposure durations of 1 h, 24
h, 7 d, 30 d, and 180 d (Wong 1996). With NASA’s current focus on exploration
missions beyond low Earth orbit to the moon and Mars, there is a need to derive
acceptable concentrations (ACs) for long-duration missions, such as for 1,000 d.
GENERAL APPROACH GUIDELINES
The effort consists of identifying new toxicology literature on DCM toxic-
ity since the previous SMAC document was prepared (Wong 1996) and suitable
studies that may have been missed during the preparation of that earlier docu-
ment, in order to derive ACs for 1,000 d and other durations. Another objective
is to determine if the previous SMAC (approved by the previous SMAC com-
mittee) needs to be updated based on new data that have become available or
novel approaches have been developed, such as the benchmark dose (BMD)
approach, which can be used on the data from the principal studies that were
used before.
GENERAL PROPERTIES AND OCCURRENCE
Physical and chemical properties and occurrence have already been dis-
cussed (Wong 1996). The formula weight of DCM is 84.9 and conversion fac-
tors for DCM are 1 part per million (ppm) = 3.47 milligrams per cubic meter
(mg/m3) and 1 mg/m3 = 0.29 ppm. DCM has been detected in the Shuttle space-
craft atmosphere in 28 of 33 missions at concentrations ranging from 0.029 to
289
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290 SMACs for Selected Airborne Contaminants
0.29 ppm (0.1-1 mg/m3) and also has been detected in the International Space
Station atmosphere at about 0.5 mg/m3. The odor threshold for DCM in air is
250 ppm.
BACKGROUND AND SUMMARY OF ORIGINAL APPROACH
Studies in human volunteers show that DCM is well absorbed (up to 70%)
by resting subjects during inhalation exposures, and exercise changes the ab-
sorption (DiVincenzo et al. 1972, Astrand et al. 1975, DiVincenzo and Kaplan
1981). Animal studies indicate that inhaled DCM is distributed in the liver, kid-
neys, lungs, brain, muscle, adipose tissues, and adrenals about 1 h after inhala-
tion exposure, with the highest concentrations found in white adipose tissue and
the next highest in liver (McKenna et al. 1982).
Systemically absorbed DCM is metabolized by two pathways. One path-
way is via the microsomal mixed function oxidase (MFO) in the cytochrome P-
450 system (cytochrome P-450 2E1 or CYP 2E1) (Gargas et al. 1986,
Guengerich et al. 1991). The oxidative dehalogenation yields hydrogen chloride,
carbon monoxide (CO), and carbon dioxide, with formyl chloride as an interme-
diate. At low exposures, this pathway predominates, and it is saturable at about
300 to 500 ppm (Gargas et al. 1986). The CO from this pathway binds reversibly
to hemoglobin, forming carboxyhemoglobin (COHb). COHb reduces the oxy-
gen-carrying capacity of the blood and also impairs the release of O2 from oxy-
hemoglobin, thus leading to tissue oxygen deficiency. In six sedentary human
subjects exposed to DCM at 50, 100, 150, or 200 ppm for 7.5 h on 5 consecutive
days, concentrations of COHb in blood were 1.9%, 3.4%, 5.3%, and 6.8%, re-
spectively (DiVincenzo and Kaplan 1981). Numerous investigations have shown
that CO is toxic to the cardiovascular system (changes heart rate and minute
volume) and also to the central nervous system (CNS), where it has adverse ef-
fects such as impairing vigilance and performance in addition to causing head-
ache, decreased vision, and other symptoms.
The second pathway is the glutathione (GSH)-dependent cytosolic path-
way via glutathione S-transferase theta 1 (GSTT1) (Kubic and Anders 1975,
Ahmed and Anders 1976, Andersen et al. 1987, Reitz et al. 1989). This pathway
is a low-affinity first-order pathway that metabolizes DCM to hydrogen chlo-
ride, formaldehyde, and carbon dioxide. In the GSTT1 pathway, the haloalkane
is metabolized to produce the reactive S-chloromethylglutathione intermediate,
which has the capacity to interact with cellular DNA. The chloromethyl glu-
tathione is short-lived; it undergoes rapid hydrolysis to yield formaldehyde. This
GSH pathway is not saturable and is linear up to 10,000 ppm (Gargas et al.
1986). Carcinogenicity of DCM in long-term inhalation exposure of rodents has
been attributed to metabolism of the compound via the GST-dependent pathway.
Andersen et al. (1987) reported that large quantities of GSH-DCM conjugates in
vivo may increase the frequency of lung and liver tumors that develop in some
species of animals (such as B6C3F1 mice). DCM metabolism via the GSH
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291
Methylene Chloride
pathway in the target tissue has been the subject of several studies as the basis
for species sensitivity to DCM-induced tumor incidence. It has also been sug-
gested that formaldehyde produced from DCM metabolism via the same GST
pathway may be responsible for the observed tumors due to the formation of
DNA-protein crosslinks mediated by formaldehyde (Casanova et al. 1997). De-
scribing and discussing numerous studies that attempted to explore the mecha-
nism of DCM-induced tumors and its specificity in organs and species are far
beyond the scope of this document.
Several reports have appeared on physiologically based pharmacokinetic
(PBPK) modeling of these various metabolic pathways using in vivo and in vitro
metabolic rates obtained from animal and human tissue samples and validating
the kinetic data from human subjects exposed to DCM (Andersen et al. 1987,
Reitz et al. 1989, Andersen et al. 1991, Clewell 1995, and many others). These
earlier PBPK models for DCM have gone through several refinements and de-
velopments, including integrating the statistical models of the parameters for
uncertainty and population distributions with the toxicokinetic models. In addi-
tion, to obtain target concentrations of DCM, PBPK models have been described
for DCM uptake and distribution during rest and exercise (Dankovic and Bailer
1994, Jonsson et al. 2001). These models use blood flow and perfusion changes
that occur during rest and exercise, accounting for changes in ventilation rate
and cardiac output. Using statistical methods and PBPK models, investigators
have attempted to estimate interindividual and population variability in the rate
of metabolizing DCM.
To obtain a more accurate assessment of human health risk from synthetic
halomethanes in the last few years, investigators have attempted to correlate and
explain the interindividual variations and species sensitivities to DCM-induced
carcinogenicity by the existence of polymorphisms in theta-class isoforms of
GST (GSTT1). In humans, GSH-dependent conjugation of halomethane is po-
lymorphic, with 60% of the population classed as conjugators and 40% classed
as nonconjugators, implying that conjugators will be more sensitive to DCM
than nonconjugators. Pemble et al. (1994), Hallier et al. (1994), Nelson et al.
(1995), Katoh et al.(1996), Thier et al. (1998), and El-Masri et al. (1999) have
discussed the importance of GSST1 polymorphism in many different ethnic
groups in the risk assessment of haloalkanes such as DCM. GSTT1 can catalyze
the GSH conjugation of DCM via a metabolic pathway that has been shown to
be mutagenic in Salmonella typhimurium mutagenicity tester strains and was
believed to be responsible for the carcinogenicity of DCM reported in the NTP
(1986) DCM inhalation bioassay study in mice. Thus, concerns have been raised
that this polymorphism is an important factor that will affect the risk estimates
for DCM (El-Masri et al. 1999, Jonsson and Johanson 2001).
SUMMARY OF ORIGINAL APPROACH AND ACs
The SMACs for exposure durations of 1 h to 7 d were based on CNS de-
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292 SMACs for Selected Airborne Contaminants
pression. The 30- and 180-d SMACs were based on hepatotoxicity. Wong et al.
(1996) also estimated ACs based on the end point of carcinogenicity.
Wong (1996) derived a 1-h AC based on the adverse CNS effects of DCM
vapors reported by many investigators in humans, both in an occupational set-
ting and in controlled studies. He based the critical effect on reports by Peterson
(1978), Putz et al. (1979), Winneke (1974, 1981), Winneke and Fodor (1976),
and Stewart et al. (1972) in which impaired hand-eye coordination, increased
tracking error, and impaired vigilance were reported in human volunteers ex-
posed to different concentrations of DCM for different lengths of time. Many of
these studies had measured COHb, and the effects correlated with the concentra-
tions of serum COHb resulting from DCM oxidative metabolism. Wong adopted
a strategy of using the previously established NASA SMACs for CO (Wong
1994) as a basis for deriving some ACs for DCM. On that basis, the 1- and 24-h
ACs for blood COHb level were set at 3% (Wong 1994). Winneke (1974) stated
that the observed CNS effects are directly related to DCM and not COHb
formed from its metabolism, because there were no CNS effects at 100 ppm, in
spite of the formation of COHb in blood. If one assumes a threshold concentra-
tion of COHb that will not produce any such effects, Wong’s approach (Wong
1996) is reasonable. He collated the data from the human volunteer studies in
which concentrations of COHb were measured after various concentrations and
durations of DCM exposures and derived a linear regression of the total dose of
DCM versus the percent increase of COHb concentrations. From the slope of the
fitted regression line, a concentration of DCM was calculated that will produce
an increase of 2.4% COHb over the background nominal concentration of 0.6%
COHb, which is produced by endogenous CO production in the human body.
This corresponded to a DCM concentration of 100 ppm as the 1- and 24-h no-
observed-adverse-effect levels NOAELs.
Wong (1996) used another method to derive a 24-h AC; the COHb con-
centration was used as a surrogate variable for CO formation from DCM. He
used the data for CO and COHb formation computed from the PBPK model
developed by Andersen et al. (1991), which modeled the parent compound and
its metabolites, CO and COHb, in rats and humans. The human model was vali-
dated with human volunteers exposed to DCM at 100 or 350 ppm for 6 h. Wong
(1996) calculated that an exposure of 35 ppm for 24 h would produce a final
COHb of 3%. It was indirectly implied that neurotoxicity (CNS depression, vis-
ual performance, and perception of time) was the adverse end point used, as that
is based on the levels of COHb.
For deriving the 7-d AC, Wong considered neurotoxicity and hepatotoxic-
ity to be critical effects. For ACs for 7 d and longer, Wong adopted the 7-, 30-,
and 180-d AC he had derived for CO, with a target COHb concentration of
1.6%. For CNS effects, he followed the approach mentioned above using the
Andersen et al. (1991) PBPK model and computed an AC of 14 ppm for DCM,
which will lead to increased COHb concentrations from the background 0.6% to
1.6%. Wong (1996) rounded the 14 ppm to 15 ppm in the AC summary table
(see Table 15-1 for a summary 1996 SMACs).
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293
Methylene Chloride
TABLE 15-1 Summary of Previously Published SMACS for DCM
(Wong 1996)
mg/m3
Duration ppm Critical effect Principal studies
1h 100 350 CNS depression Various human data
24 h 35 120 CNS depression Andersen et al.
1991(PBPK)
7d 15 50 CNS depression Andersen et al. 1991
30 d 5 20 Hepatotoxicity Burek et al. 1984
180 d 3 10 Hepatotoxicity Burek et al. 1984
The 7-d AC was also derived using hepatotoxicity as the end point. In a
13-wk study (NTP 1986) in which groups of 10 rats per gender (F344/N) and 10
mice per gender (B6C3F1) were exposed to air containing 0, 525, 1,050, 2,100,
4,200, or 8,400 ppm cytoplasmic vacuolization and necrosis of the liver as well
as hemosiderosis and focal granulomatous inflammation were noted in mice
after repetitive exposures to DCM greater than 2,100 ppm for 6 h/d, 5 d/wk for
13 wk. Using the NOAEL of 2,100 ppm, a 7-d AC of 210 ppm was derived after
a species factor of 10 was applied.
For a 30-d AC derivation, Wong used the 2-y NTP (1986) study (in which
rats and mice were exposed to 0, 1,000, 2,000, or 4,000 ppm of DCM for 6 h/d,
5 d/wk for 102 wk) for cytoplasmic vacuolization, hemosiderosis, and focal
granulomatous inflammation in liver. The Burek et al. (1984) 2-y study looked
for similar effects at a lower dose of 500 ppm. Using the LOAEL of 500 ppm,
and after applying factors of 10 for LOAEL to NOAEL and species, each author
arrived at a 30-d AC of 5 ppm (see Wong 1996 for details).
For a 180-d AC derivation, Wong used the same hepatotoxicity as the end
point reported in the Burek et al. (1984) study in which 500 ppm was identified
as the LOAEL. The author derived an AC of 3.6 ppm as a 180-d AC after ad-
justing for the LOAEL for discontinuous to continuous exposure and applying
factors of 10 for LOAEL to NOAEL and for species extrapolation. The author
rounded the value of 3.6 ppm to 3.0 in the AC summary table (see Table 15-1).
For deriving a 180-d AC for carcinogenicity risk, the 2-y NTP carcino-
genesis bioassay data, as summarized by Mennear et al. (1988), were used. The
results of the 2-y carcinogenicity bioassay conducted in various species exposed
to DCM by inhalation are summarized in Table 15-2.
Several epidemiologic studies have been conducted of workers exposed to
DCM in the manufacturing of triacetate fibers (Lanes et al. 1990), photographic
film, and paint and varnish. The collected data do not demonstrate a strong, sta-
tistically significant excess cancer risk associated with occupational exposures
to DCM below 500 ppm (Ott et al. 1983; Hearne et al. 1987, 1990 [Kodak
workers study]; Lanes et al. 1993). However, positive results from the animal
carcinogenicity tests have driven some regulatory agencies to declare that DCM
may be carcinogenic to humans.
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294 SMACs for Selected Airborne Contaminants
TABLE 15-2 Summary of Rodent Carcinogenicity Bioassays for Exposure to
DCM by Inhalation
Route and Dosage Species/ Comments Reference
Dosing (Number of Strain
Animals)
Inhalation 0, 2,000, B6C3F1 Dose-related increases in both NTP 1986
6 h/d, 5 4,000 ppm; 50 mouse hepatocellular adenomas and
d/wk, 2 y mice/gender/ hepatocellular carcinomas;
dose increased incidence of
alveolar/bronchiolar adenomas
in lungs of both genders at
both doses; also, increases in
the incidence of animals
bearing multiple lung tumors.
Inhalation 0, 1,000, 2,000, F344 rat Mammary and integumentary NTP 1986
6 h/d, 5 4,000 ppm; 50 fibromas and fibrosarcomas in
d/wk, 2 y rats/gender/ both genders; increased
dose incidence of leukemia in
females—thus, clear evidence
of carcinogenicity in females;
some evidence of
carcinogenicity in males.
Inhalation 0, 500, 1500, Sprague- Number of female rats with a Burek et al.
6 h/d, 5 3,500 ppm; 95 Dawley rat benign tumor did not increase, 1984
d/wk, 2 y rats/gender/ but total number of these
dose tumors increased; in male rats,
the number of sarcomas near
the salivary gland increased.
Inhalation 0, 500, 1500, Syrian No malignant tumors Burek et al.
6 h/d, 5 3,500 ppm; golden observed. 1984
d/wk, 2 y 90 hamsters/ hamster
gender/dose
Inhalation 0, 50, 200, Sprague- No increase in malignant Nitschke et
6 h/d, 5 500 ppm; 70 Dawley rat tumors even at 500 ppm. al. 1988b
d/wk, 2 y rats/gender/
dose
In the NTP study (1986), exposure to DCM for 2 y at 0, 2,000, and 4,000
ppm produced 3 of 50, 30 of 48, and 41 of 48 cases of lung tumors and 3 of 50,
16 of 48, and 40 of 48 cases of liver tumors, respectively, in female B6C3F1
mice. Instead of using the airborne DCM concentrations to calculate the 1 in
10,000 tumor risk, Wong used the equivalent concentration of active metabolite
produced by the GST pathway (dose metrics) in the lung and liver, as estimated
by a PBPK model (Andersen et al. 1987). The exposure concentrations of 2,000
and 4,000 ppm were substituted by the corresponding values of the metabolites
produced in the liver and lung in the multistage linearized model as the doses
against tumor incidence. According to the Andersen et al. (1987) PBPK model,
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295
Methylene Chloride
DCM exposure concentrations of 6 and 12 ppm for lung and liver, respectively,
for humans will result in a lifetime excess tumor risk of 1 in 10,000. The lower
concentration of 6 ppm (for lung) was then used in the final risk assessment.
After adjusting the 6 ppm for the discontinuous to continuous exposure, the au-
thor arrived at a risk value of 1.1 ppm for a lifetime excess lung tumor incidence
of 1 in 10,000. For calculating the 180-d cancer risk, Wong used the NRC
(1992) recommended formula for calculating a cancer risk from a lifetime expo-
sure to less than lifetime durations that resulted in a factor of 146.7. By multi-
plying 1.1 ppm with this factor, a value of 160 ppm was established as the expo-
sure that would produce an excess risk of lung tumor incidence of 1 in 10,000
after 180 d of continuous exposure to DCM (see Wong 1996 for details).
CHANGES IN FUNDAMENTAL NRC-
RECOMMENDED APPROACHES
The original SMACs were published in 1996 before the current NRC ap-
proaches to data analysis (BMD and ten Berge approach) were commonly used.
Values were derived using the approach of identifying and modifying LOAEL
and NOAEL by default safety factors.
New Data Since 1995 and Data Not Discussed in
the Wong (1996) Document
A survey of the literature around and after 1995 for any DCM toxicity
studies yielded no new experimental data that could change the previous
SMACs or that could be used to develop a 1,000-d AC. However, numerous
papers have been published on the PBPK modeling and simulation of DCM me-
tabolism to active intermediates, which have refined the model or addressed the
variability of the parameters used, their distribution in the population, and the
uncertainty associated with the distribution of model parameters. Some publica-
tions recommended factors that should be considered and incorporated in the
PBPK model simulation to derive meaningful risk estimates; for example, in-
cluding the effect of exercise (Dankovic and Bailer 1994, Jonsson et al. 2001)
and changes in target tissue kinetics because of aging (Thomas et al. 1996a,b).
Additional Studies Not Discussed by Wong (1996)
Nitschke et al. (1988a) conducted a 2-y inhalation toxicity and oncogenic-
ity study in which they exposed male and female Sprague-Dawley rats to 0, 50,
200, or 500 ppm of DCM for 6 h/d, 5 d/wk for 2 y. These doses were chosen to
identify a NOAEL, because the Burek et al. (1984) study determined only a
LOAEL of 500 ppm for adverse hepatic effects. Furthermore, because the MFO
system, and thus COHb formation, becomes saturated at 500 ppm, the authors
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296 SMACs for Selected Airborne Contaminants
chose these doses to be close to the saturation region to obtain a monotonic
dose-response relationship. Liver lesions included increased incidence of hepa-
tocellular vacuolization in male and female rats exposed to DCM at 500 ppm
and an increased incidence of multinucleated hepatocytes in female rats. These
effects were not seen in the 200-ppm DCM exposure treatment group. In the 2-y
study (Nitschke et al.1988a), these authors identified 200 ppm of DCM as a
NOAEL and 500 ppm as a LOAEL for hepatotoxicity in Sprague-Dawley rats.
Gross pathology in all tissues and detailed histopathology were examined.
Histopathologic lesions in DCM-treated female rats (up to 500 ppm) indicated
that the observed incidences of benign mammary tumors (adenomas, fibromas,
and fibroadenomas) with no progression to malignancy were comparable to his-
torical control values. The authors also measured DNA synthesis (using
[3H]thymidine incorporation) in the livers of female rats exposed to 200 or 500
ppm of DCM for 6 or 12 mo. The results were comparable to those for the con-
trol groups.
COHb was also measured during the interim durations of 6 and 12 mo.
Though the levels increased as a function of dose, the rate of increase was less
than linear with dose.
Another study not discussed in the 1996 document on DCM was a 1988
study by Nitschke et al. (1988b), who conducted a two-generation DCM inhalation
reproductive study in F344 rats. Male and female rats (30 each), approximately 7
wk old, were exposed to DCM at 0, 100, 500, or 1,500 ppm for 6 h/d, 5 d/wk for
14 wks and then mated (within the same treatment group) to produce F1 litters.
The F0 rats continued to be exposed. Fertility, litter size and neonatal growth, and
survival were determined as reproductive indices, and these were done for two
successive generations. Also, after weaning, 30 F1 pups per gender per group (ran-
domly selected) were exposed to DCM for 17 wk under the same schedule. They
were mated to produce F2 litters. All animals were examined for visible lesions,
and tissues were examined histopathologically. No changes were reported in any
of the reproductive parameters measured and no abnormal tissue histopathology
was observed in any of the F0, F1, or F2 weanlings. So, one might identify at least
1,500 ppm as the NOAEL for reproductive effects for up to 31 wk. As the
NOAEL dose is rather high, NASA decided not to derive an AC for this end point.
RATIONALE FOR THE 1,000-d SMAC
In general, the ACs were determined according to the NRC guidelines for
developing SMACs for space station contaminants (NRC 1992).
The exposure limits set or recommended by other organizations are pre-
sented in Table 15-3. Occupational Safety and Health Administration (OSHA)
reduced the 8-h time-weighted average (TWA) permissible exposure level
(PEL) and the short-term exposure limit in 1997, as it believed that strong evi-
dence existed for a risk of human cancer incidence from occupational exposure
to DCM.
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297
Methylene Chloride
TABLE 15-3 Exposure Limits Recommended or Set by Other Organizations
Concentration, Concentration,
mg/m3
ppm
Organization, Standard Reference
ACGIH ACGIH 1986
TLV TWA, 8 ha 50 174
OSHA OSHA (62 Fed.
PEL TWA, 8 ha, 25 87 Reg.1491 [1997])
Action level 12.5 44
EPA carcinogenicity risk EPA 1995
1 in 10,000 0.06 0.2
1 in 100,000 0.006 0.02
1 in 1,000,000 0.0006 0.002
ATSDR ATSDR 2000
Acute duration inhalation 0.6 2.1
MRL
Intermediate duration 0.3 1.0
inhalation MRL (150-364 d)
Chronic duration inhalation 0.3 1.0
MRL (≥365 d)
a
OSHA reduced the PEL from 500 ppm to 25 ppm.This is based on an upper 95th percen-
tile of human internal dose distribution; if a mean of this distribution of this analysis were
used, then the maximum likelihood estimate of extra cancer risk would be 1.24/1,000 for
25 ppm of DCM of an occupational lifetime exposure (8 h/d, 5 d/wk, for 45 y). The
OSHA estimated risk at the previous PEL of 500 ppm is 126 excess cancer deaths per
1,000 workers; the revised standard of 25 ppm will effect a substantial reduction to a risk
of 3.62 deaths per 1,000 workers occupationally exposed to DCM for a working lifetime.
Abbreviations: ACGIH, American Conference of Governmental Industrial Hygienists;
ATSDR, Agency for Toxic Substances and Disease Registry; EPA, U.S. Environmental
Protection Agency; MRL, minimal risk level; TLV, Threshold Limit Value; TWA, time-
weighted average.
STATUS OF CARCINOGENICITY CLASSIFICATION FOR DCM
• International Agency for Research on Cancer (IARC) classification:
Group 2B. Possibly carcinogenic to humans (inadequate evidence for the car-
cinogenicity of DCM in humans and sufficient evidence in experimental ani-
mals) (IARC 1999).
• U.S. Environmental Protection Agency (EPA) classification: B2 car-
cinogen (a probable human carcinogen) (EPA 1995).
• Health Canada classification: Group II (probably carcinogenic to hu-
mans) (Health Canada 1993).
The Agency for Toxic Substances and Disease Registry (ATSDR) acute
inhalation minimal risk level (MRL) was derived from the behavioral and per-
formance effects of DCM in a human volunteer study by Winneke (1974). Audi-
tory and visual performance and psychomotor task performance were decreased.
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298 SMACs for Selected Airborne Contaminants
The inhalation MRL for the intermediate duration was based on cytoplasmic
vacuolization and nonspecific tubular degeneration changes in the kidney re-
ported in rats in a 14-wk DCM exposure study by Haun et al. (1972). The MRL
for the chronic exposure duration was derived from the 2-y inhalation toxicity
study in rats, in which hepatocellular cytoplasmic vacuolization with fatty
changes and multinuclear hepatocytes were reported (Nitschke et al. 1988b).
DERIVATION OF 1,000-d ACs
A toxicity summary for neoplastic and non-neoplastic adverse end points
from studies used for deriving the 1,000-d AC are shown in Tables 15-2 and
15-4.
The 1,000-d AC for DCM by inhalation is based on liver toxicity reported
in three studies that used different ranges of concentrations. The NTP (1986)
study reported cytoplasmic vacuolization, hemosiderosis, and focal granuloma-
tous inflammation in liver in rats exposed to DCM at 1,000, 2,000, or 4,000
ppm, 6 h/d, 5 d/wk, for 2 y. Burek et al. (1984), who exposed male and female
rats (90 each) to DCM at 0, 500, 1,500, or 3,500 ppm for 6 h/d, 5 d/wk, for 2 y,
similarly reported cytoplasmic vacuolization, indicative of fatty liver, at concen-
trations as low as 500 ppm. This study identified a LOAEL of 500 ppm for
hepatotoxicity. A NOAEL concentration was not identified in either of the
above studies. In the third study, a 2-y inhalation toxicity and oncogenicity study
by Nitschke et al. (1988a), male and female Sprague-Dawley rats were exposed
to 0, 50, 200, or 500 ppm of DCM for 6 h/d, 5 d/wk for 2 y. These doses were
chosen to identify a NOAEL and to possibly obtain a monotonic dose-response
relationship. Liver lesions observed included increased incidence of hepatocellu-
lar vacuolization with fatty liver in male and female rats exposed to 500 ppm of
DCM as well as increased incidence of multinucleated hepatocytes in female
rats. These effects were not observed in the 200-ppm DCM exposure group. A
NOAEL for hepatotoxic effects could be identified as 200 ppm in this study. A
1,000-d AC was derived from this study with supporting observations of similar
liver toxicity end points from the NTP and Burek studies described above.
Nitschke et al. (1988b) used three exposure concentrations. The incidence
of hepatic vacuolization data was used in the EPA BMD software (EPA 2007) to
derive the benchmark concentration (BMC) and the 95% lower confidence
boundary on the BMC (the BMCL) for benchmark responses (BMR) of 10%
(BMCL10), 5% (BMCL05), and 1% (BMCL01). Upon review of the results, it was
decided to use a BMR of 10% as the most appropriate point of departure, on the
advice of the statistician expert of the NRC committee who reviewed this docu-
ment. The choice of a BMR of 10% was primarily based on the calculated added
risk and biological plausibility of detecting such a change without being too
conservative. Six different dose-response models offered in the EPA software
were used, and BMC10 and BMCL10 were summarized for all models. No single
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TABLE 15-4 Summary of Noncancer Effects of Chronic Inhalation Exposures to DCM
Dosage (Number.
Route and Dosing of Animals) Species/Strain Description of Effects Reference
Inhalation 6 h/d, 5 0, 2,000, 4,000 ppm; B6C3F1 mouse 2,000 ppm: increased cytoplasmic vacuolization NTP 1986, Mennear
d/wk, 2 y 50 mice/gender/dose in liver, consistent with fatty liver; 4,000 ppm: et al. 1988
hepatic cytologic degeneration in both genders;
for controls, 2,000, and 4,000 ppm dose groups,
respectively, testicular atrophy in male mice
(0/50, 4/50, 31/50) and ovarian atrophy (6/50,
28/47, 32/43) and atrophy of the uterus (0/50,
1/48, 8/47) in female mice.
Inhalation 6 h/d, 5 0, 1,000, 2,000, 4,000 F344 rat 1,000 and 2,000 ppm: hemosiderosis, NTP 1986; data
d/wk, 2 y ppm; 50 rats/gender/ hepatomegaly, cytoplasmic vacuolization, focal summarized by
dose necrosis, focal granulomatous inflammation in Mennear et al. 1988
liver (female rats) and bile ducts (male rats);
4,000 ppm: all the above plus reduced survival,
squamous metaplasia of nasal cavity, benign
papillary mesothelioma of tunica vaginalis in
males, mononuclear cell leukemia in females.
Inhalation 6 h/d, 5 0, 1,000, 2,000, 4,000 F344/N rat 1,000-4,000 ppm: renal tubular cell Mennear et al. 1988,
d/wk, 2 y ppm; 50 degeneration in female rats. NTP 1986
rats/gender/dose
Inhalation 6 h/d, 5 0, 500, 1,500, 3,500 Sprague-Dawley rat 500 ppm: cytoplasmic vacuolization in liver Burek et al. 1984
d/wk ppm; 95 rat/gender/ cells, multinucleated hepatocytes in female rats,
dose 13% increase in COHb. 1,500 ppm: in addition
to the above, necrosis of hepatocytes and
chronic glomerulonephropathy were seen in
male rats.
(Continued)
299
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The authors did not say whether these data were statistically analyzed.
NASA assumes, based on the trend, that 1,000 ppm is the LOAEL. NASA re-
viewed the data and, judging by the excess risk at 1,000 ppm for splenic fibrosis
and the effect on the nasal cavity, it was clear that the AC that would be calcu-
lated for renal tubular degeneration would drive the 1,000-d AC for the non-
neoplastic lesions reported for the NTP study.
A BMC was derived using the BMD method with the EPA BMD soft-
ware. For this derivation, a BMR was set at 1% excess risk. The BMC01 and
BMCL01 and the ratio summary data are presented in Table 15-8.
The probit (log) model and the quantal-quadratic model BMDs were omit-
ted as the estimated curve did not fit the data well.
The weighted BMCL01 was computed from the weighted mean of the
BMC01 and the weighted mean of the ratios of BMC01 and BMCL01 as described
previously. The model weighted mean for BMC01 was 94 ppm and the weighted
mean of the BMC/BMCL ratio was 1.485. The estimated BMCL01 is 63 ppm.
A 1,000-d AC for renal tubular cell degeneration was calculated after as-
certaining a BMCL01 (adjusted), which are dose estimates obtained for a con-
tinuous exposure from a discontinuous exposure by multiplying BMCL01 by 6
h/24 h and 5 d/7 d. As explained earlier, no factor is used to account for the ex-
trapolation for 1,000 d from 2 y (730 d).
BMCL01(adjusted) = 63 ppm (estimated BMCL01) × [6 h/24 h
× 5 d/7 d] (discontin. to contin.) = 11.25 ppm
1,000-d AC(nephrotoxicity) = BMCL01 (adjusted) × 1/10 (species factor)
= 1.12 ppm, rounded to 1 ppm
Thus, the 1,000-d AC for nephrotoxicity is 1.0 ppm.
1,000-d AC for Carcinogenicity Risk
In the NTP (1986) study, the incidence of lung neoplasms in B6C3F1
mice exposed to DCM for 2 y was as follows: in the males, the incidence of
adenomas and carcinomas combined was 5/50 in controls, 27/50 in the 2,000-
ppm group, and 40/50 in the 4,000-ppm group; in the females, the incidence of
adenomas and carcinomas combined was 3/50 in controls, 30/48 in the 2,000-
ppm group, and 41/48 in the 4,000-ppm group.
The incidence of hepatocellular neoplasms in B6C3F1 male mice exposed
to DCM for 2 y was as follows: in male mice, adenomas and carcinomas com-
bined were 22/50 in controls, 24/49 in the 2,000-ppm group, and 33/49 in the
4,000-ppm group; in female mice, they were 3/50 in controls, 16/48 in the
2,000-ppm group, and 40/48 in the 4,000-ppm group. According to the NTP
report, the historical controls for this end point in this strain of mice are “Male:
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304 SMACs for Selected Airborne Contaminants
TABLE 15-8 DCM and Renal Tubular Degeneration (NTP 1986): Summary of
Results from the BMD Method
BMC01/BMC
Modela P value AIC BMC01 BMCL01 L01 ratio
Gamma 0.799 267.5 102.58 58.55 1.75
Weibull 0.799 267.5 102.58 58.55 1.75
Probit (no log) 0.706 267.8 138.15 91.99 1.50
Probit (log) 0.482 268.6 646.22 393.30 1.64
Logistic (no log) 0.699 267.8 141.33 94.67 1.49
Log-logistic 0.868 267.4 82.50 41.98 1.97
Multistage 2 0.799 267.5 102.58 58.55 1.75
Quantal linear 0.799 267.5 102.58 58.55 1.75
Quantal quadratic 0.413 268.9 699.57 500.45 1.40
a
Both multistage degrees 2 and 3 gave the same values. Data from quantal linear and
quantal quadratic were not included in the model averaging, as these two models are a
variation of the multistage model. Data from the probit (log) model were also not in-
cluded in the model averaging.
Abbreviation: AIC, Akaike information criterion.
33% ± 8% and for females it is 2.7% ± 2.99%,” which are not very different
from the numbers reported in this study.
There were only two treatment groups in this study. Initially, NASA con-
templated doing BMD modeling for all these data. However, it was decided to
adopt the carcinogenicity excess risk determination with suitable factors for
NASA extended-duration and exploration missions, because it is based on the
target tissue dose metrics. The advanced PBPK model that was developed for
these data from NTP (1986) should be preferable to values that could be derived
from BMD analysis based on exposure concentrations.
Data were collected in carcinogenicity bioassays using DCM exposure to
three different species (rat, mouse, and hamster) by two routes of administra-
tion—oral and inhalation. NTP concluded that there was some evidence of car-
cinogenicity in male rats and there was clear evidence of lung and liver tumors
in male and female mice as a result of exposure to DCM. OSHA believed that
there was a significant risk of carcinogenicity to humans in an occupational set-
ting and that the current PEL (time-weighted average PEL) is too high.
OSHA (62 Fed. Reg.1491 [1997]) based its risk analysis on two PBPK
models that represented substantial refinement over the conventional risk esti-
mates based on applied dose. While incorporating animal and human metabolic
parameters in their risk analysis, OSHA extensively addressed the concepts of
uncertainty, variability, and sensitivity of the model parameters used.
The choice of OSHA’s risk estimate value is very sound, because OSHA
(62 Fed. Reg.1491[1997]) used state-of-the-art advanced computational methods
for PBPK modeling of the NTP lung carcinogenesis data with extrapolation to
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Methylene Chloride
humans for an occupational environment. This was the result of a collaborative
effort of several experts in toxicology, pharmacokinetics, and mathematics. The
derivation was extensively scrutinized and commented on by the scientific
community.
OSHA (62Fed. Reg.1491 [1997]) developed two PBPK models using the
95th percentile of the distribution of GST metabolites from the Bayesian analy-
sis as the input to the multistage model, instead of using the 95th percentile of
the Monte Carlo simulation distribution of GST metabolites, as the input rec-
ommended by Clewell et al. (1993). The PBPK analysis showed a final estimate
of risk of 3.62 deaths per 1,000 workers occupationally exposed to 25 ppm
DCM for a working lifetime. An occupational lifetime here means exposure to
DCM for 8 h/d, 5 d/wk for 45 y (as opposed to 70 y of human lifetime in EPA
risk estimation procedures). Because of high confidence in the overall proce-
dures that OSHA followed in developing and applying the PBPK model, NASA
decided to use the new PEL value and modify it with factors that are applicable
to NASA SMAC derivations.
NASA assumed 25 ppm as the acceptable risk concentration (based on
OSHA PEL) for the exposure conditions. This AC is adjusted to reflect space-
craft exposure duration as follows:
AC (adjusted) = 25 ppm (OSHA PEL × [8 h/24 h × 5 d/7 d] (discontin. to contin.)
= 5.95, rounded to 6 ppm
NASA accepts a cancer risk factor of 1 in 10,000. OSHA’s excess risk at
25 ppm is 3.62 deaths in 1,000, which may also mean 36.2 deaths in 10,000.
Assuming a linear response relationship, the calculated exposure was divided by
36.2 to give a 1 in 10,000 risk, which is equal to 0.165 ppm if exposure contin-
ues for 45 y. This approach is very conservative and may overestimate the can-
cer risk.
In 1992, the NRC SMAC committee recommended that NASA use time-
compression factors to derive carcinogenicity risk for durations shorter than a
lifetime. In this case, the duration is 1,000 d and the time that OSHA calculated
is 45 y. Using the formula and approach that NRC (1992) provided to NASA,
this factor can be calculated in the following way.
According to NRC (1992), setting k = 3 (the number of stages in the car-
cinogenic process affected by DCM) and t = 16,425 d (occupational lifetime of
45 y) to 10,950 d (an initial exposure age of 30 y), the adjustment factor for
1,000 d can be calculated to be 61.92 d (NRC 1992).
Thus, the 1,000-d exposure that would produce a 1 in 10,000 excess can-
cer risk is as follows:
0.165 ppm × 61.92 = 10 ppm
If NASA uses 70 y as a lifetime, then the time-compression factor for
1,000 d becomes 27.953. Then, the 1,000-d AC is as follows:
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306 SMACs for Selected Airborne Contaminants
1,000-d AC (carcinogenicity risk 1/10,000) = 0.165 ppm × 27.953 (time extrapolation, 70 y)
= 4.6 ppm, rounded to 5 ppm
Therefore, the 1,000-d AC for carcinogenicity risk at 1 in 10,000 is 5 ppm.
As carcinogenicity to humans has not been conclusively ascertained, the
GST activity in the mouse lung appears to be greater than in rats and humans,
and since the exposure time used here is only 1,000 d, there is a large enough
margin of safety at the 1,000-d AC of 5 ppm.
Along the same lines, the compression factor for 180 d can be calculated
as 146.7 (based on NRC 1992 guidelines), and the 180-d AC based on OSHA
estimated values is 0.165 ppm × 146.7 = 24 ppm. Therefore, the 180-d AC for
carcinogenicity risk for 1 in 10,000 will be 24 ppm.
A summary of the 1,000-d ACs derived is shown in Table 15-9.
REDERIVATION OF 30-d AND 180-d ACs
A summary of SMACs (Wong, 1996) is shown in Table 15-1. One-
hour, 24-h, 7-d, and 30-d ACs were determined on the basis of CO generation
and formation of COHb, and the values from different investigations were fitted
into a regression curve to calculate the ACs for DCM. Also, Wong (1996) used
the PBPK model developed by Andersen et al. (1991) to compute the AC for 7,
30, and 180 d.
Rederivation of 30-d AC Based on Hepatotoxicity
The 30-d AC was based on the hepatotoxicity of DCM. Wong (1996) used
the same study that he had used for 180 d (the NTP and the Burek et al. study),
basing the calculation on the LOAEL. This document uses the Nitschke et al.
(1988b) study in which a NOAEL is identified.
Using BMD methodology on the dose-response data for hepatotoxicity, a
BMCL10 of 75 ppm was derived, as described in the section on 1,000-d AC
derivation, which was used to derive a 30-d AC. First, this concentration was
adjusted for discontinuous to continuous exposure as follows.
BMCL10(adjusted) = 75 ppm(BMCL10) × [6 h/ 24 h × 5 d/7 d] (discontin. to contin.)
= 13.39 ppm, rounded to 13.4 ppm rounded
NASA initially considered that it may not be appropriate to use a ten
Berge interpolation factor from 2 y to 30 d and hence had derived the 30-d AC
after using a species factor of 10 on the 2-y BMCL value of 75 ppm for hepato-
toxicity without adjusting for discontinuous to continuous exposure. NASA
thought that there might be enough margin of safety in this approach. However,
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Methylene Chloride
TABLE 15-9 Summary of 1,000-d ACs
Critical effect AC, ppm Principal Studies
Hepatotoxicity 1.4 Nitschke et al. 1988a
Nephrotoxicity 1.0 NTP 1986, Mennear et al. 1988
Carcinogenicity 5.0 NTP 1986, OSHA (62 Fed. Reg. 1491
[1997]) PBPK model extrapolation
the NRC Committee on spacecraft exposure guidelines (SEG) disagreed with
NASA and concluded that NASA should use the ten Berge approach.
As the committee recommended, ten Berge’s time conversion method was
used (NRC guideline document, NRC 2000) to derive a concentration for 30 d
from the 730-d data. The ten Berge approach (ten Berge et al. 1986) for time
interpolation (from longer duration to shorter duration) uses a default exponent
of 2, as suggested by the National Advisory Committee for Acute Exposure
Guideline Levels for Hazardous Substances in 1997 when no relevant duration
versus response data were available to calculate the value for the exponent. The
ten Berge approach is as follows.
The ten Berge equation is CN × T = K
where C = concentration,13.4 ppm, N = exponent, default factor of 2, T
= exposure days, 730 d, and K = (13.4)2 × 730 d
C (for 30 d) = (K/30)½ = approximately 66 ppm
Thus, the ten Berge adjusted concentration is 66 ppm.
30-d AC(hepatotoxicity) = 66 ppm × 1/10 (species factor)
= 6.6 ppm, rounded to 7 ppm
Thus, 30-d AC = 7 ppm
NASA decided to use only hepatotoxicity as the adverse end point for
derivation of the 30-d AC and for the 180-d AC and not the nephrotoxicity data
reported in the NTP study (NTP 1986), because, in the 13-wk rat study con-
ducted as a part of the 2-y study, NTP did not observe any nephrotoxicity even
at a dose as high as 8,400 ppm.
Rederivation of 180-d AC Based on Hepatotoxicity
Wong derived the 180-d AC based on the NOAEL-LOAEL method using
the NTP (1986) study and the Burek et al. (1984) study in which a NOAEL was
not identified for hepatotoxicity. Wong applied a LOAEL-to-NOAEL factor and
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308 SMACs for Selected Airborne Contaminants
a species factor and obtained a 180-d AC of 3.6 ppm for hepatotoxicity. In this
document, the AC is updated using the Nitschke et al. (1988b) data, which indi-
cated a NOAEL of 200 ppm for hepatic effects. Furthermore, the dose-response
data is processed by the benchmark dose method and an AC is derived from the
BMCL10 using a BMR of 10% excess risk.
For calculating the 180-d AC, the BMCL10 of 75 ppm for hepatic vacuoli-
zation derived earlier is adjusted for discontinuous to continuous exposure.
BMCL10(adjusted) = 75 ppm (estimated BMCL10) × [6 h/24 h
× 5 d/7 d] (discontin. to contin.) = 13.39 ppm, rounded to 13.4 ppm rounded.
The ten Berge approach (ten Berge et al. 1986), as mentioned above for
time interpolation, was used as follows. CN × T = K where N is the exponent, T
is exposure days (730 d), and K is a constant. After calculating K, it was used to
derive C with T = 180 d (target exposure duration).
180-d ten Berge time adjusted BMCL10 = 28 ppm
180-d AC(hepatotoxicity) = 28 ppm × 1/10 (species factor)
= 2.8 ppm, rounded to 3 ppm
Thus, the 180-d AC for hepatotoxicity is 3 ppm.
A final summary of all SMACs for DCM is shown in Tables 15-10 and
15-11, with updated values incorporated as discussed in this document.
ADDITIONAL INFORMATION
During the development of this document, several articles were published
on the risk assessment using PBPK modeling, especially for DCM. Most of
these focused on using advanced statistical tools to address the probability dis-
tributions of variability and uncertainty of the input parameters used in the
PBPK modeling so one can use the data of the outcome to estimate the effective
dose (predict the target dose) in humans more accurately. For example, Marino
et al. (2006) refined the mouse PBPK model used to characterize the dose re-
sponse of the tumor incidence in lung and liver of male and female B6C3F1
mice noted in the NTP (1986) carcinogen bioassay study for DCM. The authors
used the Bayesian Markov chain Monte Carlo (MCMC) analysis. They showed
that the internal dosimetrics (the target organ dose, the reactive GSH metabolite,
S-(chloromethyl)glutathione) was 3- to 4-fold higher than doses that support the
EPA cancer risk assessment, meaning a decrease in the magnitude of the dose
response (that is, EPA was 4 times more conservative).
Similarly, using the same methodology, David et al. (2006) refined and
calibrated the human PBPK model for human DCM exposure (using human
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Methylene Chloride
TABLE 15-10 Summary of Spacecraft Maximum Allowable Concentration
mg/m3
Duration ppm Critical effect Principal studies
1h 100 350 CNS depression Various human data
24 h 35 120 CNS depression Andersen et al. 1991
7 da 14 49 CNS depression Andersen et al. 1991
30 d 7 24 Hepatotoxicity Nitschke et al. 1988b
180 d 3 10 Hepatotoxicity Nitschke et al. 1988b
1,000 d 1 3.5 Nephrotoxicity NTP 1986
a
Wong (1996) rounded the 7-d SMAC of 14 to 15. This committee insisted that NASA
not round this value to 15.
TABLE 15-11 Acceptable Concentrations for Cancer Risk of 1 in 10,000
Critical
mg/m3
Duration ppm effect Principal studies
180 d 24 84 Cancer NTP 1986, OSHA
(62 Fed. Reg.1491 [1997])
1,000 d 5 18 Cancer NTP 1986, OSHA
(62 Fed. Reg.1491 [1997])
DCM exposure studies composed of 43 subjects from five published studies) by
incorporating the human genetic GSTT1 polymorphism (20% nonconjugators in
the U.S. population) into an MCMC PBPK model. The authors concluded that
the unit risk for cancer from DCM (for lung and liver together) is only 9.33 ×
10–10 (50th percentile), which is about 500 times lower than the current EPA unit
risk of 4.7 × 10–7. That means EPA is 500 times more conservative than what
these advanced probabilistic PBPK modeling methodologies can estimate for
human carcinogenic risk for inhaled DCM. Note that unit risk is defined as the
risk of cancer from exposure to DCM at 1 microgram/m3 over a lifetime. These
studies and others were discussed in a forum on the reassessment of the cancer
risk of DCM in humans (Starr et al. 2006).
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