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Liquid Transportation Fuels from Coal and Biomass: Technological Status, Costs, and Environmental Impacts (2009)
National Academy of Sciences (NAS)
National Academy of Engineering (NAE)
National Research Council (NRC)

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Prepublication Copy—Subject to Further Editorial Correction America’s Energy Future Panel on Alternative Liquid Transportation Fuels THE NATIONAL ACADEMIES PRESS Washington, DC www.nap.edu

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Prepublication Copy—Subject to Further Editorial Correction THE NATIONAL ACADEMIES PRESS 500 Fifth Street, NW Washington, DC 20001 NOTICE: The project that is the subject of this report was approved by the Governing Board of the National Research Council, whose members are drawn from the councils of the National Academy of Sciences, the National Academy of Engineering, and the Institute of Medicine. The members of the panel responsible for the report were chosen for their special competences and with regard for appropriate balance. Support for this project was provided by the Department of Energy under Grant Number DE- FG02-07-ER-15923 and by BP America, Dow Chemical Company Foundation, Fred Kavli and the Kavli Foundation, GE Energy, General Motors Corporation, Intel Corporation, and the W.M. Keck Foundation. Support was also provided by the Presidents’ Circle Communications Initiative of the National Academies and by the National Academy of Sciences through the following endowed funds created to perpetually support the work of the National Research Council: Thomas Lincoln Casey Fund, Arthur L. Day Fund, W.K. Kellogg Foundation Fund, George and Cynthia Mitchell Endowment for Sustainability Science, and Frank Press Fund for Dissemination and Outreach. Any opinions, findings, conclusions, or recommendations expressed in this publication are those of the author(s) and do not necessarily reflect the views of the organizations that provided support for the project. Library of Congress Cataloging-in-Publication Data or International Standard Book Number 0-309-0XXXX-X Library of Congress Catalog Card Number 97-XXXXX Limited copies of this report are available from: Board on Energy and Environmental Systems National Research Council 500 Fifth Street, NW, Keck 934 Washington, DC 20001 (202)334-3344 Additional copies of this report are available from: The National Academies Press 500 Fifth Street, NW, Lockbox 285 Washington, DC 20055 (800) 624-6242 or (202) 334-3313 (in the Washington metropolitan area) Internet: http://www.nap.edu Copyright 2009 by the National Academy of Sciences. All rights reserved. Printed in the United States of America

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Prepublication Copy—Subject to Further Editorial Correction The National Academy of Sciences is a private, nonprofit, self-perpetuating society of distinguished scholars engaged in scientific and engineering research, dedicated to the furtherance of science and technology and to their use for the general welfare. Upon the authority of the charter granted to it by the Congress in 1863, the Academy has a mandate that requires it to advise the federal government on scientific and technical matters. Dr. Ralph J. Cicerone is president of the National Academy of Sciences. The National Academy of Engineering was established in 1964, under the charter of the National Academy of Sciences, as a parallel organization of outstanding engineers. It is autonomous in its administration and in the selection of its members, sharing with the National Academy of Sciences the responsibility for advising the federal government. The National Academy of Engineering also sponsors engineering programs aimed at meeting national needs, encourages education and research, and recognizes the superior achievements of engineers. Dr. Charles M. Vest is president of the National Academy of Engineering. The Institute of Medicine was established in 1970 by the National Academy of Sciences to secure the services of eminent members of appropriate professions in the examination of policy matters pertaining to the health of the public. The Institute acts under the responsibility given to the National Academy of Sciences by its congressional charter to be an adviser to the federal government and, upon its own initiative, to identify issues of medical care, research, and education. Dr. Harvey V. Fineberg is president of the Institute of Medicine. The National Research Council was organized by the National Academy of Sciences in 1916 to associate the broad community of science and technology with the Academy’s purposes of furthering knowledge and advising the federal government. Functioning in accordance with general policies determined by the Academy, the Council has become the principal operating agency of both the National Academy of Sciences and the National Academy of Engineering in providing services to the government, the public, and the scientific and engineering communities. The Council is administered jointly by both Academies and the Institute of Medicine. Dr. Ralph J. Cicerone and Dr. Charles M. Vest are chair and vice chair, respectively, of the National Research Council. www.national-academies.org

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Prepublication Copy—Subject to Further Editorial Correction PANEL ON ALTERNATIVE LIQUID TRANSPORTATION FUELS MICHAEL P. RAMAGE, ExxonMobil Research and Engineering Company (retired), Chair G. DAVID TILMAN, University of Minnesota, St. Paul, Vice Chair DAVID GRAY, Nobilis, Inc. ROBERT D. HALL, Amoco Corporation (retired) EDWARD A. HILER, Texas A&M University (retired) W.S. WINSTON HO, Ohio State University DOUGLAS L. KARLEN, U.S. Department of Agriculture Agricultural Research Service and Iowa State University JAMES R. KATZER, ExxonMobil Research and Engineering Company (retired) MICHAEL R. LADISCH, Purdue University and Mascoma Corporation JOHN A. MIRANOWSKI, Iowa State University MICHAEL OPPENHEIMER, Princeton University RONALD F. PROBSTEIN, Massachusetts Institute of Technology HAROLD H. SCHOBERT, Pennsylvania State University CHRISTOPHER R. SOMERVILLE, Energy BioSciences Institute GREGORY STEPHANOPOULOS, Massachusetts Institute of Technology JAMES L. SWEENEY, Stanford University Liaisons from the Committee on America’s Energy Future CHRISTINE A. EHLIG-ECONOMIDES, Texas A&M University JOHN B. HEYWOOD, Massachusetts Institute of Technology ARISTIDES A.N. PATRINOS, Synthetic Genomics, Inc. Consultants ADRIAN A. FAY, Massachusetts Institute of Technology SAMUEL FLEMING, Claremont Canyon Consultants JASON HILL, University of Minnesota, St. Paul SHELDON KRAMER, Independent Consultant, Grayslake, Illinois THOMAS KREUTZ, Princeton University ERIC LARSON, Princeton University ROBERT WILLIAMS, Princeton University America’s Energy Future Project Managers PETER D. BLAIR, Executive Director, Division on Engineering and Physical Sciences JAMES ZUCCHETTO, Director, Board on Energy and Environmental Systems Staff EVONNE P. Y. TANG, Study Director KATHERINE BITTNER, Senior Program Assistant (until June 2008) ROBERT COLBURN, Senior Program Assistant (until November 2008) NORMAN GROSSBLATT, Senior Editor LANITA JONES, Program Associate DOROTHY MILLER, Christine Mirzayan Fellow (until August 2008) JONATHAN YANGER, Senior Program Assistant iv

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Prepublication Copy—Subject to Further Editorial Correction Foreword Energy, which has always played a critical role in our country’s national security, economic prosperity, and environmental quality, has over the last two years been pushed to the forefront of national attention as a result of several factors: • World demand for energy has increased steadily, especially in developing nations. China, for example, saw an extended period (prior to the current worldwide economic recession) of double-digit annual increases in economic growth and energy consumption. • Nearly 60 percent of the U.S. demand for oil is now met by depending on imports supplied by foreign sources, up from 40 percent in 1990. • The long-term reliability of traditional sources of energy, especially oil, remains uncertain in the face of political instability and limitations on resources. • Concerns are mounting about global climate change—a result, in large measure, of the fossil-fuel combustion that currently provides most of the world’s energy. • The volatility of energy prices has been unprecedented, climbing in 2008 to record levels and then dropping precipitously—in only a matter of months in early 2009. • Today, investments in the energy infrastructure and its needed technologies are modest, many alternative energy sources are receiving insufficient attention, and the nation’s energy supply and distribution systems are increasingly vulnerable to natural disasters and acts of terrorism. All of these factors are affected to a great degree by the policies of government, both here and abroad, but even with the most enlightened policies the overall energy enterprise, like a massive ship, will be slow to change course. Its complex mix of scientific, technical, economic, social, and political elements means that the necessary transformational change in how we generate, supply, distribute, and use energy will be an immense undertaking, requiring decades to complete. To stimulate and inform a constructive national dialogue about our energy future, the National Academy of Sciences and the National Academy of Engineering initiated in 2007 a major study, “America’s Energy Future: Technology Opportunities, Risks, and Tradeoffs.” The America’s Energy Future (AEF) project was initiated in anticipation of v

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Prepublication Copy—Subject to Further Editorial Correction major legislative interest in energy policy in the U.S. Congress and, as the effort proceeded, it was endorsed by Senate Energy and Natural Resources Committee Chair Jeff Bingaman and former Ranking Member Pete Domenici. The AEF project evaluates current contributions and the likely future impacts, including estimated costs, of existing and new energy technologies. It was planned to serve as a foundation for subsequent policy studies, at the academies and elsewhere, that will focus on energy research and development priorities, strategic energy technology development, and policy analysis. The AEF project has produced a series of five reports, including this report on alternative liquid fuels for transportation, designed to inform key decisions as the nation begins this year a comprehensive examination of energy policy issues. Numerous studies conducted by diverse organizations have benefited the project, but many of those studies disagree about the potential of specific technologies, particularly those involving alternative sources of energy such as biomass, renewable resources for generation of electric power, advanced processes for generation from coal, and nuclear power. A key objective of the AEF series of reports is thus to help resolve conflicting analyses and to facilitate the charting of a new direction in the nation’s energy enterprise. The AEF project, outlined in Appendix A, included a study committee and three panels that together have produced an extensive analysis of energy technology options for consideration in an ongoing national dialogue. A milestone in the project was the March 2008 “National Academies Summit on America’s Energy Future” at which principals of related recent studies provided input to the AEF study committee and helped to inform the panels’ deliberations. A report chronicling the event, The National Academies Summit on America’s Energy Future: Summary of a Meeting, was published in October 2008. The AEF project was generously supported by the W.M. Keck Foundation, Fred Kavli and the Kavli Foundation, Intel Corporation, Dow Chemical Company Foundation, General Motors Corporation, GE Energy, BP America, U.S. Department of Energy, and our own academies. Ralph J. Cicerone, President Charles M. Vest, President National Academy of Sciences National Academy of Engineering Chair, National Research Council Vice Chair, National Research Council vi

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Prepublication Copy—Subject to Further Editorial Correction Preface Transportation plays a key role in the economies of industrialized societies, especially in light of increasing globalization. As in most countries, transportation in the United States has relied heavily on petroleum-based fuels. The influence of volatile oil prices on the U.S. economy, the increasing U.S. dependence on imported oil and its effect on U.S. energy security, and recognition of the large contribution of transportation to greenhouse gases call for development of alternative transportation fuels from domestic sources that have lower greenhouse emissions than petroleum-based fuels. Biofuels and coal-to-liquid fuels are options that can improve the nation’s energy security inasmuch as biomass is a renewable resource and the United States has the world’s largest known coal reserves. However, those options raise important questions about economic viability, carbon impact, and technology status. To assess the technological status, costs, and environmental effects of alternative liquid transportation fuels produced from coal and biomass, the National Research Council convened the Panel on Alternative Liquid Transportation Fuels. The panel’s work was part of a larger study initiated by the National Academy of Sciences and the National Academy of Engineering—the America’s Energy Future project (Appendix A). In approaching its task (Appendix B), the 16-member panel of experts (Appendix C) began by reviewing the literature and also gathered input from invited speakers (Appendix D) on the production of biofuels and coal-to-liquid fuels. Because of the uncertainties and widely different opinions expressed in the literature, the panel decided to conduct its own analyses of the costs, potential supply, and life-cycle greenhouse-gas emissions of alternative fuels produced from biomass, coal, or both. An advantage of conducting its own analyses was that the panel could use a consistent basis and assumptions to compare the costs and environmental effects of different alternative fuel options. As the panel was writing its report (from November 2007 to November 2008), the commodity prices and capital costs of building energy plants fluctuated widely. The panel therefore included sensitivity analyses of feedstock costs, capital costs, and oil prices to see how they might affect choices of fuels. The panel concluded that alternative liquid fuel technology can be deployable and supply a substantial volume of clean fuels for U.S. transportation at a reasonable cost. Transforming the U.S. transportation fuel system from domination by petroleum-based fuels to supply by various domestic sources will take several decades. Sustained and vii

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Prepublication Copy—Subject to Further Editorial Correction aggressive efforts are needed to accelerate the further development and penetration of alternative liquid fuel technologies. I thank the panel members and the liaisons from the Committee on America’s Energy Future for dedicating much time to the study. We were on a tight schedule to complete a complex task. Each member devoted time and effort to the study because we recognized not only the importance of achieving energy security for the nation but also, and more importantly, the immediate need for demonstration of the technical feasibility and economic viability of alternative liquid transportation fuels from domestic sources. Michael P. Ramage, Chair Panel on Alternative Liquid Transportation Fuels viii

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Prepublication Copy—Subject to Further Editorial Correction Acknowledgments This report is a product of the cooperation and contributions of many people. The members of the panel thank the consultants and the following persons who provided input to the panel: John Baker, U.S. Department of Agriculture, Agricultural Research Service Gary M. Banowetz, U.S. Department of Agriculture, Agricultural Research Service Curt R. Fischer, Massachusetts Institute of Technology Jane M-F. Johnson, U.S. Department of Agriculture, Agricultural Research Service Youngmi Kim, Purdue University Daniel Klein-Marcuschamer, Massachusetts Institute of Technology Alicia Rosburg, Iowa State University Wallace W. Wilhelm (deceased), U.S. Department of Agriculture, Agricultural Research Service The members of the panel also thank all the speakers who briefed them. (Appendix D contains a list of presentations to the panel.) This report has been reviewed in draft form by persons chosen for their diverse perspectives and technical expertise in accordance with procedures approved by the National Research Council’s Report Review Committee. The purpose of this independent review is to provide candid and critical comments that will assist the institution in making its published report as sound as possible and to ensure that the report meets institutional standards for objectivity, evidence, and responsiveness to the study charge. The review comments and draft manuscript remain confidential to protect the integrity of the deliberative process. We thank the following individuals for their review of this report: Noubar Afeyan, Flagship Ventures Douglas Chapin, MPR Associates, Inc. Joel Darmstadter, Resources for the Future, Inc. Christopher B. Field, Carnegie Institution of Washington Richard Flavell, Ceres, Inc. ix

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Prepublication Copy—Subject to Further Editorial Correction Kevin B. Fogash, Air Products and Chemicals, Inc. Bruce C. Gates, University of California, Davis Lester Lave, Carnegie Mellon University Bruce A. McCarl, Texas A&M University Jeffrey Peterson, Energy Resources Group Timothy Searchinger, Princeton University Richard Sheppard, Independent Consultant Jeff Siirola, Eastman Chemical Company Kenneth Vogel, U.S. Department of Agriculture, Agricultural Research Service Charles E. Wyman, University of California, Riverside Although the reviewers listed above have provided many constructive comments and suggestions, they were not asked to endorse the conclusions or recommendations, nor did they see the final draft of the report before its release. The review of the report was overseen by Elisabeth M. Drake, Massachusetts Institute of Technology, and Robert A. Frosch, Harvard University. Appointed by the National Research Council, they were responsible for making certain that an independent examination of this report was carried out in accordance with institutional procedures and that all review comments were carefully considered. Responsibility for the final content of the report rests entirely with the authoring panel and the institution. x

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Prepublication Copy—Subject to Further Editorial Correction Contents SYNOPSIS 1 SUMMARY 7 LIQUID FUELS FOR TRANSPORTATION 1 38 Demand for Liquid Transportation Fuels, 38 Alternative Transportation Fuels, 40 Purpose of This Study, 41 Context of Report, 42 Structure of Report, 44 References, 46 BIOMASS RESOURCES FOR LIQUID TRANSPORTATION FUELS 2 48 Introduction, 48 Current Biomass Production for Biofuels, 49 Biomass Resources, 54 Research and Development, 67 Costs of Supplying Biomass Feedstocks, 70 Environmental Effects,76 Findings and Recommendations, 78 References, 81 BIOCHEMICAL CONVERSION OF BIOMASS 3 90 Introduction, 90 Technology Alternatives, 90 Biochemical Conversion of Cellulosic Biomass, 92 Cost and Performance, 98 Technology Forecast, 109 Conclusions and Recommendations, 116 References, 120 xi

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Prepublication Copy—Subject to Further Editorial Correction THERMOCHEMICAL CONVERSION OF COAL AND BIOMASS 4 125 Introduction, 125 Status and Challenges of Technology Alternatives, 125 Indirect-Liquefaction Technologies, 128 Direct Liquefaction Technologies, 159 Findings and Recommendations, 163 References, 169 DISTRIBUTION 5 171 Ethanol Transportation, 172 The Market for Biofuels, 178 Conclusions and Recommendations, 180 References, 182 COMPARISON OF OPTIONS AND MARKET PENETRATION 6 184 Comparison of Costs, Greenhouse-Gas Emissions, and Potential Fuel supply, 185 Market Penetration, 192 Findings and Recommendations, 195 References, 197 OVERALL CONCLUSIONS AND RECOMMENDATIONS 7 198 KEY CHALLENGES TO COMMERCIAL DEPLOYMENT 8 205 OTHER ALTERNATIVE FUEL OPTIONS 9 208 Compressed Natural Gas, 208 Alternative Diesel, 210 Methanol, 211 Dimethyl Ether, 211 Hydrogen, 212 References, 215 APPENDIXES AMERICA’S ENERGY FUTURE PROJECT A 219 STATEMENT OF TASK B 223 PANEL ON ALTERNATIVE LIQUID TRANSPORTATION FUELS C 225 MEMBERS’ BIOGRAPHICAL SKETCHES PRESENTATIONS TO THE PANEL ON ALTERNATIVE LIQUID D 231 TRANSPORTATION FUELS EXAMPLES OF WATERSHED-SCALE OR LANDSCAPE-SCALE E 233 RESEARCH THAT PROVIDE THE FOUNDATION FOR A LANDSCAPE VISION OF PRODUCTION OF BIOFUEL FEEDSTOCK ESTIMATING THE AMOUNT OF CORN STOVER THAT CAN BE F 236 HARVESTED IN A SUSTAINABLE MANNER xii

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Prepublication Copy—Subject to Further Editorial Correction LIFE-CYCLE INPUTS FOR PRODUCTION OF BIOMASS G 239 BACKGROUND INFORMATION ON THE ECONOMIC AND H 242 ENVIRONMENTAL ASSESSMENT OF BIOMASS SUPPLY MODELING OF CAPITAL AND OPERATING COSTS AND I 257 CARBON EMISSIONS OF ETHANOL PLANTS WITH SUPERPRO DESIGNER® RESOURCE REQUIREMENTS FOR PRODUCTION OF J 265 MICROBIAL BIOMASS NON-QUANTIFIED UNCERTAINTIES THAT COULD K 272 INFLUENCE THE COSTS OF CARBON STORAGE FIGURES 277 xiii

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