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2
Outcomes and Risks Associated with
Investments in Maintenance and Repair
Buildings, structures, and infrastructure pass through a number of stages dur-
ing their lifetimes: planning, design, construction, operations and maintenance,
renewal and revitalization, and disposal (Figure 2.1). The total cost of ownership
of facilities is the total of all expenditures that an owner will make over all of
those phases (NRC, 2008).
However, the amounts and distributions of those expenditures are not equal.
Design and construction which require large capital expenditures but will typically
last fewer than 5 years account for 5 to 10 percent of the total cost of ownership. In
contrast, the operations and maintenance of facilities will require annual expendi-
tures for 30 or more years and will account for as much as 80 percent of the total
cost of ownership (NRC, 1998).
Buildings, structures, and infrastructure are composed of many separate but
interrelated systems, including roofs, walls, windows, doors, cladding mate ials,
r
foundations, mechanical, electrical, plumbing, heating, cooling, ventilation, com-
munications, control systems, information technologies, security, fire, and safety.
Each type of system is composed of individual components (such as valves,
switches, coils, drainage pans, and materials), all of which must be kept in good
working order if facilities are to perform as they were designed to do. A facility’s
overall performance is a function of the interactions of those systems and compo-
nents, of interactions with the occupants, of the original design, and of operations
and maintenance procedures.
How long facilities’ systems and components actually perform at a satisfac-
tory level (service lives) depends on many factors, including the quality of the
original design, the durability of materials, the incorporated technology, location
and climate, use and intensity of use, and the amount and timing of investment in
27
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28 PREDICTING OUTCOMES OF INVESTMENTS IN FEDERAL FACILITIES
FIGURE 2.1 Facilities life-cycle model. SOURCE: NRC, 2008.
maintenance and repair activities. The service lives of systems and components can
be optimized or at least improved by timely and adequate maintenance and repairs.
Conversely, when maintenance and repair investments are not made when they are
needed, the service lives of systems and components will be shortened (Figure 2.2).
TYPICAL OUTCOMES OF INVESTMENTS
IN MAINTENANCE AND REPAIR
A typical maintenance and repair program includes several types of activi-
ties that address different aspects or components of facilities’ systems and have
different objectives and outcomes. Maintenance is typically a continuous activity
that addresses routine work that is accomplished on a recurring basis and includes
some minor repairs. More important and often more expensive repair requirements
are typically identified as separate projects. When federal facilities managers
identify specific maintenance and repair requirements in funding requests, the
funding for maintenance activities is typically presented as one lump sum and
individual repair projects above some dollar threshold are identified separately.
Projects that are identified as required but not funded make up the bulk of the
backlog of deferred maintenance and repair projects.
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OUTCOMES AND RISKS ASSOCIATED WITH INVESTMENTS 29
FIGURE 2.2 Effect of adequate and timely maintenance and repairs on the service life of
a facility. SOURCE: NRC, 1993, 1998.
Maintenance and repair activities include the following (FFC, 1996):
• Preventive maintenance, which includes planned, scheduled, periodic in-
spection, adjustment, cleaning, lubrication, parts replacement, and minor
repair of equipment and systems.
• Programmed major maintenance, which includes maintenance tasks whose
cycle exceeds 1 year (such as painting, roof maintenance, road and parking
lot maintenance, and utility system maintenance).
• Predictive testing and inspection activities that involve the use of technolo-
gies to monitor the condition of systems and equipment and to predict their
failure.
• Routine repairs to restore a system or piece of equipment to its original
capacity, efficiency, or capability.
• Emergency service calls or requests for system or equipment repairs that—
unlike preventive maintenance work—are unscheduled and unanticipated.
All of these activities and projects are intended to do one or more of the
following:
• Prevent a situation, breakdown, or failure that could result in unplanned
outages and downtime that disrupt the delivery of programs or operations
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30 PREDICTING OUTCOMES OF INVESTMENTS IN FEDERAL FACILITIES
undertaken in support of organizational missions or that could result in
the loss of life, property, artifacts, or research.
• Comply with legal regulations for safety and health.
• Extend the service life of building systems and components.
• Upgrade the condition of building systems and components to bring them
back to original operating performance.
• Avoid higher future costs through timely investment and efficient
operations.
• Respond to stakeholder requests.
Because of the interrelated nature of the systems and components embed-
ded in facilities, maintenance or repair of one system or component can result in
improvements in others. For that reason, investments in maintenance and repair
can result in multiple outcomes that achieve several purposes. Maintenance and
repairs that reduce energy and water use, for example, will also lower operating
costs and provide for more efficient operations.
The beneficial outcomes that can result from maintenance and repair invest-
ments are shown in Table 2.1 and described below. They are grouped by their
primary purposes in recognition that an outcome can be related to more than one
purpose.
TABLE 2.1 Beneficial Outcomes Related to Investments in Maintenance and
Repair
Mission- Compliance- Condition- Stakeholder-
Related Related Related Efficient Driven
Outcomes Outcomes Outcomes Operations Outcomes
Improved Fewer accidents Improved condition Less reactive, Customer
reliability and injuries unplanned satisfaction
Reduced backlog
maintenance and
Improved Fewer building- of deferred Improved
repair
productivity related illnesses maintenance and public image
repairs Lower operating
Functionality Fewer insurance
costs
claims, lawsuits,
Efficient
and regulatory Lower life-cycle
space
violations costs
utilization
Cost avoidance
Reduced energy
use
Reduced water
use
Reduced
greenhouse gas
emissions
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OUTCOMES AND RISKS ASSOCIATED WITH INVESTMENTS 31
Mission-Related Outcomes
Improved Reliability. Federal agencies require reliable supplies of power,
heating, ventilation, air-conditioning, water, and other services to conduct their
programs and achieve their missions. In such facilities as hospitals, research
laboratories, museums, and military headquarters, those services are required
24 hours per day, 365 days per year to keep people safe and comfortable, to power
equipment and computers, to ensure the integrity of research experiments, and to
provide the constant temperature and humidity needed to protect cultural and his-
torical artifacts, and works of art. Maintenance and repair activities are undertaken
to ensure that mechanical, electrical, heating, ventilation, air-conditioning, and
other systems are reliable and can perform without substantial interruptions, so
that agencies can operate continuously on a routine basis, and during and after
military operations, natural disasters, or manmade crises.
Improved Productivity. Maintenance and repair activities that support reli-
ability also support improved productivity. Productivity for an individual or an
organization has been defined as the quantity and/or the quality of the product
or service delivered (Boyce et al., 2003). Productivity is most easily measured in
manufacturing or similar functions where some number of units (such as cars or
computer chips) with a given value can be expected to be produced per hour. If
production goals fail to be met because of equipment or mechanical downtime, it
is relatively easy to assign a dollar value to the effect. For example, the number
of units that are not produced because of downtime can be multiplied by the sales
value or the profit margin to arrive at a dollar value of lost productivity.
Productivity is less easily quantified for people engaged in administrative
tasks, research, policy development, or many other tasks performed by federal em-
ployees, although it can be done in some situations. For example, the U.S. Patent
and Trademark Office measures productivity by the number of patent appli ations
c
reviewed per week (Campbell, 2011).
Functionality. Functionality is an assessment of how well a facility functions
in support of an organizational mission. It also addresses a facility’s capacity to
meet the needs of occupants to navigate space and carry out activities (NIBS,
2008). Functionality loss, which is independent of condition, results from techni-
cal obsolescence, changes in user requirements, and changes in laws, regulations
and policies. Thus, a facility can be in good condition but inadequate for its func-
tion. For example, a laboratory built in the 1970s may be well-maintained but
still be technologically obsolete in light of today’s research practices. Similarly, a
facility that is in an earthquake zone but does not meet current seismic standards
will be obsolete with regard to safety. Obsolete facilities that are in use not only
fail to support organizational missions adequately, but siphon off resources for
maintenance and repair. In some cases, it is more cost-effective to demolish an
obsolete facility and replace it with one that is state-of-the-art, than to renovate
and continue to operate it (NRC, 1993).
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32 PREDICTING OUTCOMES OF INVESTMENTS IN FEDERAL FACILITIES
Efficient Space Utilization. The amount and type of space required by an
agency to support its programs can be affected by changing missions, by such
new work practices as telework, and by changing space standards. Vacant space
or under sed capacity within an occupied facility requires operating and main-
u
tenance resources as though the facility was fully utilized and siphons off the
resources available for maintenance and repair activities of mission-critical facili-
ties. Efficient use of space, in contrast, supports more cost-effective investment
practices for maintenance and repair.
Compliance-Related Outcomes
Federal agencies, like other organizations, must comply with an array of
safety and health regulations or face penalties for not doing so. Those regulations
are intended to protect the health, safety, and welfare of workers and the public.
They include regulations related to accessibility for people who have disabilities,
potable water quality, occupational safety and health, and life-safety codes for
fire suppression. Maintenance and repair activities that are undertaken to comply
with regulatory standards include the replacement of obsolete, worn out or leak-
ing plumbing components to bring them up to current standards and codes, the
installation or modification of equipment to support accessibility for workers and
members of the public who have disabilities, and preventive maintenance and test-
ing of fire suppression and other life-safety systems.
Fewer Accidents and Injuries. Maintenance and repair investments are
made to protect the safety of building occupants and visitors by eliminating
hazards that can lead to accidents and injuries. Inadequate or dim lighting in
buildings and stairways, torn carpeting and other hazards, can cause slips, trips,
and falls that result in work-related injuries. Quality of lighting is also a factor
in providing security and crime prevention in the workplace. Projects to upgrade
floor coverings and provide slip-retardant surfaces or to provide better lighting
can prevent accidents and injuries for workers and the visiting public. Projects to
bring facilities up to current seismic codes can reduce the loss of life and property
and reduce injuries if an earthquake occurs.
Fewer Building-Related Illnesses. The quality of indoor environments—
concentrations of indoor contaminants such as chemicals and bioaerosols, tem-
perature and humidity, lighting, ventilation, and noise levels—can influence
a person’s health, comfort, and ability to perform his or her job productively.
Building-related illnesses and symptoms are substantially preventable through
timely intervention to limit or eliminate exposure to causal agents, appropriate
building design and construction, and good maintenance, operations, and cleaning
practices (FFC, 2005). Maintenance and repair activities that can help to prevent
building-related illnesses include the prevention of water intrusion that can result
in indoor dampness and mold, regular replacement of filters in equipment, clean-
ing of coil drainage pans, and removal or encapsulation of asbestos.
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OUTCOMES AND RISKS ASSOCIATED WITH INVESTMENTS 33
Fewer Insurance Claims, Lawsuits, and Regulatory Violations. Prevent-
ing building-related accidents, injuries and illnesses, and complying with regula-
tions can also result in fewer insurance claims and lawsuits, and fewer violations
of health and safety regulations, and all their associated costs.
Condition-Related Outcomes
Improved Condition. Condition refers to the state of a facility with regard
to appearance, quality, and performance. Investments to improve the condition
of facilities, particularly in respect to the efficient performance of systems and
components, often result in multiple beneficial outcomes.
Reduced Backlogs of Deferred Maintenance and Repair. This is an amount,
expressed in terms of dollars, of the total deferred maintenance and repair work
necessary to bring facilities back to their original designed performance capability,
including updates required to meet current building and life-safety codes.
The importance of the existence of deferred maintenance is that it “implies
that the quality and/or reliability of service provided by infrastructure on which
maintenance has been deferred is lower than it should be, and thus the infrastruc-
ture is not or will not later be adequately servicing the public” (Urban Institute,
1994, p. 1). Another report found that “in the short-term deferring maintenance
will diminish the quality of building services. In the long-term, deferred main-
tenance can lead to shortened building life and reduced asset value” (APWA,
1992, p. 1). As noted in Chapter 1, increasing backlogs of maintenance and repair
projects create a fiscal exposure for the government which, in turn, affects the
government’s fiscal soundness.
Outcomes Related to Efficient Operations
Less Reactive, Unplanned Maintenance and Repair. A facilities manage-
ment organization is more efficient when maintenance and repair activities are
planned and scheduled not only to prolong the service lives of existing compo-
nents and equipment but to replace them before a breakdown results in adverse
events. Manpower is wasted when a large percentage of staff time is spent in
reacting to unexpected breakdowns and through lack of planning that fails to
incorporate potential efficiencies.
Lower Operating Costs. Operating costs include such elements as energy
and water use, custodial services, security, fire suppression and detection, alarm
testing and servicing, and grounds care. Timely maintenance and repair invest-
ments to ensure that heating, ventilation, and air-conditioning (HVAC) systems
are operating properly can reduce energy use and costs and improve indoor envi-
ronmental quality. Similarly, efficient plumbing systems can reduce the use and
costs of water, and efficient fire systems can reduce false alarms, testing costs,
and lost productivity due to unnecessary building evacuations.
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34 PREDICTING OUTCOMES OF INVESTMENTS IN FEDERAL FACILITIES
Lower Life-Cycle Costs. In some cases, a modest investment in maintenance
and repair can result in longer-term cost savings or extended service life. For
example, replacement of a low-efficiency heat pump could pay for itself in a few
years through savings in energy costs. Similarly, regular floodcoating of roofs could
extend their service lives and delay the need to invest in replacement roofs.
Cost Avoidance. Cost avoidance results from making investments in the near
term that avoid making larger investments later—a key objective of preventive
maintenance activities. Examples include lubricating equipment components to
avoid replacing the entire system, fixing minor roof leaks to avoid total roof re-
placement, applying protective coatings to avoid replacing the siding on a building
or to avoid replacing equipment because of corrosion, and realigning equipment
periodically to avoid shortening of service life due to wear and tear. Timely main-
tenance and repair can also avoid the need to keep large inventories of spare parts
on hand and avoid unplanned service calls.
Reductions in Energy Use, Water Use, and in Greenhouse Gas Emissions.
Maintenance and repair activities—such as replacement of malfunctioning cool-
ing systems, replacement of lighting-system components with more efficient ones,
and replacement of worn out roofs with “cool” roofs1—can result in reductions
in energy use, water use, and greenhouse gas emissions. These actions often can
help agencies to meet various mandates for high-performance facilities and related
public policy objectives.
Stakeholder-Driven Outcomes
Stakeholders in maintenance and repair investments include not only facility
managers, users, and tenants, but also the OMB, which is responsible for invest-
ment oversight; Congress; the administration; and the public. Each group of
stakeholders has different expectations for the outcomes that should be achieved
through investments in maintenance and repair of federal facilities (Figure 2.3).
Customer Satisfaction. Customer satisfaction as used in this report is an
outcome related to the quality of services provided to facilities’ users and tenants.
Continuous and efficient operations of systems helps to create productive, safe,
and healthy indoor environments. Conversely, failure of systems causes work dis-
ruptions, and inefficient operations or poor maintenance may result in poor indoor
air quality and other adverse effects. Customer service calls related to temperature
(too hot or too cold), humidity levels, moisture intrusion, air quality (odors), lack
of ventilation, and water quality (tastes bad) can indicate that systems are not
operating properly and require maintenance, repair, or replacement.
Improved Public Image. The appearance and upkeep of federal buildings
can create a favorable or unfavorable impression for all stakeholders. Maintain-
1Cool roofs include white roofs, which stay cooler in the sun by reflecting incident sunlight back
into space, and green (vegetative) roofs, which absorb rainwater and then cool by evapotranspiration.
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OUTCOMES AND RISKS ASSOCIATED WITH INVESTMENTS 35
U.S. Public
Agency Management OMB and CBO President
and Congress
Programs
Facility Managers
Human Administration
Building
Operating Resources Budgetary Vision
Condition
Costs Goals
Mission Fiscal
Regulatory
Compliance Objectives Policy
Projects
Facilities and
Life-Cycle Infrastructure Legislative
Management Mandates
New
Initiatives Constituent
Concerns
FIGURE 2.3 Stakeholders in federal facilities investments. SOURCE: NRC, 2004a.
1-4
ing the physical appearance and user accessibility of such iconic buildings as the
U.S. Capitol, the White House, and the Washington Monument, is important for
the national image of the United States in the eyes of its citizens and visitors. The
upkeep and appearance of national park facilities, national museums, archives, and
other facilities regularly visited by the public are important for visitors’ experience
and for their perception of how wisely tax money is being spent.
RISKS POSED BY DETERIORATING FACILITIES
The beneficial outcomes that can result from maintenance and repair invest-
ments are related not only to the total resources invested, but to how those resourc-
es are invested. Because the demands for resources for all federal programs will
exceed available resources in coming years, priorities will need to be established
for investments, and tradeoffs will need to be made. Risk assessment is an impor-
tant tool for decision-making in a resource-constrained operating environment.
Risk-assessment processes have been used by federal, state, and local gov-
ernment agencies, by industry, and by academia for many years and for many
applications. Organizations typically use risk assessment to inform themselves
and the public about hazards presented by food, drugs, toys, air and water quality,
and terrorism, and about the different actions or policy options that are available
to manage the risks (NRC, 2009).
The essence of risk assessment as applied to facilities and building system
components is captured by the three questions posed originally for risk assessment
of nuclear reactors by Kaplan and Garrick (1981):
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36 PREDICTING OUTCOMES OF INVESTMENTS IN FEDERAL FACILITIES
1. What can go wrong?
2. What are the chances that something with serious consequences will go
wrong?
3. What are the consequences if something does go wrong?
The equivalent questions for risk management were posed later by Haimes
(1991):
4. What can be done and what options are available?
5. What are the associated tradeoffs in terms of all costs, benefits, and risks?
6. What are the impacts of current management decisions on future options?
More recently, Greenberg (2009) framed the risk management questions, as
follows:
4. How can the consequences be prevented or reduced?
5. How can recovery be enhanced if the scenario occurs?
6. How can key local officials, expert staff, and the public be informed to
reduce concern and increase trust and confidence?
Just as maintenance and repair investments can result in an array of beneficial
outcomes, the lack of investment and the deferral of needed maintenance and
repair projects can result in adverse events (what can go wrong). Adverse events
include more interruptions or stoppages of operations, more accidents, injuries,
and illnesses, more lawsuits and insurance claims, increased operating costs,
shortened service lives of equipment and components, failure to meet public
policy objectives, and damage to the federal government’s public image.
Risk—a measure of the probability and severity of adverse effects—will
increase as federal facilities, building systems, and components continue to dete-
riorate through wear and tear and lack of investment. (The likelihood of an event
occurring and of its consequences is also related to geography, climate, and other
factors.) The risks associated with deteriorating facilities and systems identified
by the committee are the following:
• Risk to federal agencies’ missions. The risks related to lack of reliability
including unplanned interruptions and downtime of facilities’ systems and
components; related to the diversion of resources to excess, obsolete,
and underutilized facilities; and related to lowered productivity.
• Risk to safe, healthy, and secure workplaces. The risks related to increased
injuries, illnesses, or even deaths involving federal personnel, contractor
personnel, and the public; related to more lawsuits and claims resulting
from facilities-related hazards; related to poor indoor environmental
q
uality; and related to failure to comply with regulations.
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OUTCOMES AND RISKS ASSOCIATED WITH INVESTMENTS 37
• Risk to the government’s fiscal soundness and public image. The risks
related to the ownership of excess, underutilized, and deteriorating build-
ings; related to growing backlogs of deferred maintenance and repair
projects; and related to higher operating and life-cycle costs.
• Risk to efficient operations. The risks related to underperforming facilities
that drive up agency operating costs; related to customer dissatisfaction;
and related to practices that fail to result in cost avoidances and other
operational efficiencies.
• Risk to achieving public policy objectives. The risks related to the exces-
sive use of energy, water, and other natural resources and to the production
of greenhouse gas emissions.