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Manufacturing Systems: Foundations of World-Class Practice (1992)

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. "Going to the Gemba." Manufacturing Systems: Foundations of World-Class Practice. Washington, DC: The National Academies Press, 1992.

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MANUFACTURING SYSTEMS: FOUNDATIONS OF WORLD-CLASS PRACTICE

of good communication and a balance of knowledge and power. Our biggest challenge is to instill this philosophy and approach throughout the company. Managers are accustomed to having more control over the processes, but they do not realize they will have much more control over the quality of their products or services if they let go of some of the decision making. Going to the gemba has taught us that letting go is easier than most people dare to think.

We are also learning that managers must look for problems with vigilance, gaining an understanding of the real issues and problems by poring over facts and data. It is a tough job. But once the hidden problems are revealed, managers start to realize that the appearance of a smoothly operating organization can be deceptive. Once they set up a process to find out about concerns and problems below the tip of the iceberg, the gemba becomes a continuous source of information and inspiration for change. It is this process that keeps a company on the urgent edge of continuous improvement.

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237
Front Matter (R1-R10)
Report of the Committee on Foundations of Manufacturing (1-2)
Executive Summary (3-8)
Introduction (9-13)
Overview (14-26)
Management Practice (27-42)
Measuring, Describing, and Predicting System Performance (43-60)
Organizational Learning and Improving System Performance (61-77)
Educational and Technological Challenges (78-82)
Globally Competitive Manufacturing Practices (83-84)
Involvement and Empowerment: The Modern Paradigm for Management Success (85-92)
Implementation Projects: Decisions and Expenditures (93-99)
Benchmarking (100-106)
Improving Quality Through the Concept of Learning Curves (107-115)
Organizing Manufacturing Enterprises for Customer Satisfaction (116-127)
Customer Satisfaction (128-136)
The Interface Between Manufacturing Executives and Wall Street Visitors--Why Security Analysts Ask Some of the Questions That They Do (137-148)
Taylorism and Professional Education (149-157)
The Integrated Enterprise (158-165)
Time as a Primary System Metric (166-172)
Communication Barriers to Effective Manufacturing (173-179)
Are There 'Laws' of Manufacturing? (180-188)
Taking Risks in Manufacturing (189-195)
Constant Change, Constant Challenge (196-203)
Manufacturing Capacity Management Through Modeling and Simulation (204-214)
The Power of Simple Models in Manufacturing (215-223)
Improving Manufacturing Competitiveness Through Strategic Analysis (224-232)
Going to the Gemba (233-237)
Jazz: A Metaphor for High-Performance Teams (238-244)
Consolidated Bibliography (245-253)
Committee Membership (254-255)
Biohgraphies of Contributing Authors (256-262)
Index (263-273)