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Expanding the Vision of Sensor Materials (1995)
National Materials Advisory Board (NMAB)

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Expanding the Vision of Sensor Materials

TABLE 6-5 Materials Challenges for Chemical Sensors with Sample Separation

SENSOR TYPE

MATERIALS NEEDS

Gas liquid chromatography

Stationary phase coatings with improved chromatographic efficiency on silicon channel walls

High performance liquid chromatography

Materials to enhance sensitivity of detectors for gas and solution column eluent

Improved design and materials for fusing of microchannel roof

Capillary zone electrophoresis

Improved design and materials for fusing of microchannel roof

Materials for better and miniaturized detectors

Improved breakdown and insulation characteristics of silica and of oxide and nitride coatings on silica

Fiber optics

Improved fiber materials for near-infrared and infrared regions

Materials to enhance detector performance in near-infrared and infrared regions

Improved fiber coatings for enhanced selectivity to target sample species

Improved solid-state lasers for laser-induced fluorescence detection

Piezoelectric-based mass sensors

Materials for improved coating selectivity

Better understanding of mass response of alternative mechanical excitations in contact with liquid and viscous media

Electrochemical amperometric sensors

Achieve selectivity through molecular coatings, film coatings on electrodes, or chemically modified electrodes (Murray, 1992)

Electrode coatings with improved electrocatalytic rate, selectivity, and stability

Improved chemical ruggedness of metal electrode patterns

to di-isopropyl-methylphosphonate, but the sensitivity, resolution, and detection limit are inadequate, and selectivity is unsatisfactory, since the material responds to most organic solvents);

  • new membranes and electrode coatings to obtain improved chemical selectivity with electro-chemical sensors; and

  • chemically selective films that undergo changes in mechanical and electrical properties following analyte sorption (SAW devices).

These materials requirements are very similar to some identified previously as being important in improving the selectivity of other direct-reading chemical sensors. It should be noted that selectivity is specific to a particular compound or class of compounds. Thus, specialized materials are required for detection of Schedule II compounds, and these materials will likely differ from those developed to detect toxic chemicals encountered in environmental health monitoring.

Little potential for dual-use applications (or other secondary applications) is anticipated for coatings developed for the detection of chemical warfare agents. Nonetheless, the general lessons learned in developing chemically selective materials (understanding the role of electrical and chemical forces on surface and interfacial phenomena, molecular characterization of ion-specific membranes and modified surfaces with catalytic or enzymatic properties, etc.) can be broadly applicable and should be of help in designing materials to meet particular functional requirements.

The possibility exists of leveraging generic miniaturization techniques, including materials and processing technologies developed for mass market applications, in order to further develop compact, lightweight hand-held sensor systems for chemical weapons detection. Miniaturization techniques of particular interest include methods relating to supporting electronics and protective packaging.

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