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OCR for page 175
Innovations in Energy Technology
RICHARD E. BALZHISER
President and Chief Executive Officer,
Electric Power Research Institute
Over the next half century, the developing nations will vastly expand their
use of commercial energy to meet the basic needs of their rapidly growing popu-
lations. But the drive for improved health, education, and welfare, as well as
some measure of economic parity with the industrialized nations, will inevitably
lead to pressure on the global environment, including climate. Not surprisingly,
then, new, innovative means of global sustainable development will be required,
with efficiency forming the backbone of all future strategies of sustainability.
Electricity will play a crucial role in fostering this innovation because of its
unique ability to bring precision, control, and versatility to the workplace, and to
capture and convey information. But while contributing to a less energy-inten-
sive path, electrification also is among the most capital-intensive of the energy
options. Thus it is imperative that electrification strategies crafted for each devel-
oping country consider its human, energy, and capital resources and focus on
high-leverage applications that improve education and health, thereby enabling
industrialization and economic development. Indigenous resources and practices
will play important roles as nations seek to find their niches in the global economy.
This paper addresses the role that electricity can and will play in the rapidly
globalizing economy. And although the paper concentrates on the new technolo-
gies available for generating and delivering electricity, the innovative ways that
recently have been found to utilize electricity to improve economic productivity,
reduce environmental degradation, and move toward sustainable use of global
energy resources are where much of the excitement resides.
175
OCR for page 176
176
Marshaling Technology for Development
AN OVERVIEW
Energy use is driven primarily by population growth, economic develop-
ment, and technological development. Worldwide, population growth is explod-
ing from 2 billion in 1900 to 5.5 billion in 1995 to perhaps 8-10 billion by the
middle of the next century. Much of this growth will occur in the emerging
nations where economic development is a top priority, and this development will
require prodigious amounts of energy.
World energy use has soared during the last half century (Figure 1), with
fossil fuels providing the bulk of the increase; nuclear and hydro (shown in the
figure as primary electricity) have made minor contnbutions. The world now
uses over 300 quads of energy a year, with the United States consuming a quarter
of that total. Half of the world's people still have no real access to commercial
energy, however. Efforts to improve their quality of life will be a major driver in
future energy use.
Much of the growth in energy consumption over the next 50-60 years will be
fueled by coal, oil, and gas, which are very unevenly distributed around the
world. Coal is the overwhelming resource in Asia, Russia, and North America;
the only significant supply of oil is in the Middle East; and gas is particularly
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Natural gas
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FIGURE 1 World energy use. SOURCE: Reprinted, with permission, from Donella H.
Meadows, Dennis L. Meadows, and J0rgen Randers, Beyond the Limits: Confronting
Global Collapse, Envisioning a Sustainable Future (Post Mills, Vt.: Chelsea Green Pub-
lishing, 1992), 67. (a) 1992 by Donella H. Meadows, Dennis L. Meadows, J0rgen Randers.
OCR for page 177
RICHARD E. BALZHISER
177
abundant in the Middle East and the Russian terntones. Of the fossil fuels, only
coal has staying power, although technology has gone a long way toward increas-
ing the reserve-to-production ratios for both oil and gas in recent years. As for the
solar resource, concerted efforts will be made to exploit this resource in the
twenty-first century.
A look at the intensity of energy use reveals a number of historic patterns and
phenomena. From the beginning of the industrial revolution to just after World
War I, the United States went through a development cycle in which the energy
input per unit of economic output climbed steadily. At the end of that penod,
however, the energy intensity of the economy turned down. Why? It was true that
automobiles, furnaces, and industrial processes were becoming more efficient,
but also electricity was talking root in the economy. In the 1920s, the electric
motor unit drive revolutionized manufacturing. Later, it revolutionized the office,
home, and farm. As electricity continued to replace less-efficient energy sources,
the amount of energy needed to produce a unit of gross national product (GNP)
steadily declined. Electncity's fraction of total energy is now approaching 40
percent in the United States and continues to climb.
This phenomena has not been unique to the United States; every industrial-
ized country, beginning with Great Britain in the 1880s and extending through
Japan in the l950s (Figure 2), has passed through a similar historic pattern in
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FIGURE 2 Energy intensities of industrialized countries. SOURCE: Reprinted, with
permission, from Amulya K. H. Reddy and Jose Goldemberg, "Energy for the Develop-
ing World," Scientific American 263 (September 1990): 112. (it) 1990 by Scientific Amer-
ican Inc. All rights reserved.
OCR for page 178
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FIGURE 3 Prosperity and the use of electrical energy, 1985. SOURCE: ASEA Brown
Boveri.
energy intensity in which, over time, the peak of energy intensity has declined.
This pattern has enormous significance for the developing nations. In these na-
tions, energy technology has advanced so rapidly in a historical context that they
can pass through the same development cycle using only a fraction of the energy
required a century ago.
Although the use of electricity has been closely linked to economic prosper-
ity and improvements in social welfare, electrification has exaggerated the global
disparities in energy use (Figure 3~. More than a tenfold difference in electric-
generating capacity per capita exists between the rich and poor nations, corre-
lated with a nearly a hundredfold difference in per capita GNP. These gaps must
be closed. But those working toward that goal must recognize that the type and
scale of technology appropriate for the wealthiest nations may be very different
than those appropriate for the poorest nations.
As the next century unfolds, the issue of global sustainability will begin to
transcend the separate concerns of population, energy, economy, health, social
welfare, and the environment. New means of achieving sustainable development
will be required, and efficiency is likely to act as the backbone of all future
strategies of sustainability. In this, electricity will be important in reconciling
human aspirations with resource realities.
ENERGY TECHNOLOGIES
Of the trends important to the future direction of energy technology, effi-
ciency is first and foremost. Fossil power plants were only about 5 percent effi
OCR for page 179
RICHARD E. BALZHISER
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FIGURE 4 Trends in the efficiency of energy sources.
cient at the turn of the century (Figure 4), but today they are routinely 35 percent
or more efficient, even with extensive environmental controls. Tomorrow they
will be in the 60-70 percent range, with environmental cleanup integral to the
process design. Similar improvements in efficiency are in store for the delivery of
power as the "second silicon revolution" takes hold. And on the end-use side, one
only has to look at the dramatic improvements in computers over the last few
decades to see the potential for more gains in efficiency through electricity.
The wide variety of advance combustion turbines that are emerging will
eventually push combustion turbine efficiencies into the 60 percent range. Aero-
derivative combustion turbines, which, as the name implies, are derived from
today's aircraft fan jets, are more compact than today's heavy frame turbines and
are designed for rapid ramp-up to full power. They can achieve efficiencies of
nearly 50 percent at the 50-megawatt power level. Advanced cycles of future
interest for the aeroderivatives include the steam-injected gas turbine (STIG), the
humid air turbine (HAT), and the chemically recuperated, intercooled, steam
injected turbine (CRISTIG).
The combustion turbine, which burns natural gas and is dominating new
capacity additions in the United States, is readily transferable to any region of the
world where gas or oil is available. The advantages of this turbine include high
efficiency, low capital cost, low emissions, modularity, short lead time, and, at
least for the foreseeable future, low fuel costs. These machines can be used in
simple cycle or coupled with a heat-recovery steam turbine in a combined cycle
mode. Because this technology has advanced rapidly, machines with capacities in
excess of 250 megawatts are now available in sizes that permit factory fabrication
and railway delivery.
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180
Marshaling Technology for Development
Coal-based Technologies
Coal, which represents about 80 percent of the world's fossil reserves, is a
resource so large and geographically dispersed that the world's dependency on it
can only grow. In China and India, coal is destined to be the principal energy
pathway for economic development over the next half century. Indeed, by one
estimate, to accommodate its growth, China must build one medium-sized power
plant every week between now and the end of the decade.
Fortunately, two decades of research on clean coal technologies stand ready
to help minimize the environmental impact of coal. These technologies range
from coal preparation to post-combustion control. But the real promise lies in
technologies for which higher efficiency and environmental cleanup are integral
to the engineering design.
Fluidized-bed technologies are particularly attractive near-term options for
coal combustion in the 50-100 megawatt range. These systems trap sulfur in a
limestone bed and burn cool enough to suppress the formation of nitrogen dioxide.
Perhaps the most significant technology for the long term is the integrated
gasification combined cycle (IGCC), which gasifies coal, strips away the impuri-
ties in the gas, and then runs the gas through a combustion turbine in combined
cycle mode. IGCC systems can be designed to convert coal into many different
products, including electricity, chemical feedstocks, and liquid fuels. Advanced
versions, now being tested on a pilot scale, replace the combustion turbine with a
fuel cell, lifting systems efficiency to about 60 percent.
IGCC is beginning to catch on worldwide (Figure 5~. Today, IGCC systems
are being planned or under serious consideration in 21 countries, but this is just a
start. Close observers of China's energy situation regard IGCC as China's best
technology option for the long term. In the United States, the 100-megawatt cool-
water facility in the Mojave Desert, first developed 10 years ago by the Electric
Power Research Institute (EPRI) and a number of industrial and utility partners,
has attracted visitors from many different countries, all eager to see the cleanest
power plant in the world.
A comparison of the costs of the five currently available fossil systems that
will set the competitive benchmark for electricity generation globally reveals that
today's IGCC system can produce power at just over $0.04 per kilowatt-hour
(Figure 6~. (The kinds of cost figures shown in Figure 6 tend to be very site-
specific, and the ones actually used represent some standardized assumption for
the United States.) This is comparable to the figures for the traditional pulverized
coal plants with flue gas scrubbers, but nearly 20 percent higher than those for
gas-fired combustion turbines.
Fuel Cells
Fuel cells promise to be an especially clean and highly efficient form of
dispersed fossil generation. Unlike conventional combustion-based technologies,
OCR for page 181
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Fuel cost
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FIGURE 6 Cost of electricity from fossil fuel power technologies in the United States.
fuel cells convert fuel to electricity through a Blameless oxidation process, much
like a battery. Development activities are now focused on the molten carbonate
fuel cell, with potential capital costs in the $1,500 per kilowatt range and a
thermal efficiency of 54-60 percent. EPRI is participating in a 2-megawatt dem-
onstration in Santa Clara, California.
Further out, researchers are excited about the potential of solid oxide fuel
cells for extremely compact, low-cost dispersed generation. Inexpensive units as
small as 5 kilowatts (or units as large as 5 megawatts) can be run at 50-55 percent
efficiency. Larger cells can produce steam hot enough for industrial applications,
boosting total efficiency to the 80 percent range.
Renewable Technologies
Photovoltaic solar technology should head the list of promising technologies
for remote applications in the equatorial regions of the world. This technology is
modular at scales appropriate for even low-power applications in village life. For
example, the some 600,000 villages in India that receive 12 hours of sunlight
daily could benefit from the use of "pre-electrification" levels of power for simple
lighting and cooking, low-power TV sets, and, in some households, efficient
refrigerators.
Even though photovoltaic systems cannot compete today for bulk power
generation, they are often the least expensive option for small, distributed appli-
cations in remote areas, even in North America. The market is building as costs
decline. Worldwide, photovoltaic sales are about 60 megawatts a year and grow-
ing between 15 and 2G percent annually
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RICHARD E. BALZHISER
183
The real long-term promise of photovoltaics rests on the fact that it is part of
the family of solid-state technologies that are still in the early, robust stages of
technological discovery and development. Research continues to make great
progress: cell efficiencies are climbing; manufacturing techniques are being
adapted from integrated circuitry; and costs are falling. In the last decade, costs
have fallen from about $1.00 per kilowatt-hour to about $0.30 per kilowatt-hour,
and within 20 years these costs are expected to fall even further to between $0.07
and $0.10 per kilowatt-hour.
Most of the focus has been on crystalline silicon flat plate technologies. But
others bear watching, for they will extend the range and scale of future applica-
tion. Thin films of amorphous silicon or other semiconductors have less demand-
ing material requirements and hold out the promise of very low-cost, routine use.
Their relatively low efficiencies can be boosted using multiple film "sandwiches"
to absorb a broader spectrum of sunlight.
At the other end of the scale, high-concentration systems will become useful
for utility applications. A 2-kilowatt installation now going up in Georgia is
expected to produce power at 19 percent efficiency-a world record for total
systems efficiency. This is expected be followed shortly by a 20-kilowatt system
in Arizona able to produce power at about $0.10 per kilowatt-hour.
Solar thermal systems represent another intriguing option for utility-scale
application. The most commercially advanced of the various designs is the
trough-type collector. In the 1980s, California-based Luz International installed
a number of these systems, using as backup a natural gas power generator. The
systems were competing, however, in a size range that was the natural niche of
combustion turbines, which burst on the scene as a fierce competitor in the late
1980s. Because the turbines could be installed for roughly one-tenth the capital
costs of the Luz system ($3,000 per kilowatt-hour), the market failed to develop,
and Luz went out of business a few years ago. But interest is rekindling in
exporting solar thermal systems to regions of the world without gas supplies. To
that end, the Rockefeller Foundation is now trying to pull together the various
Luz subcontractors.
Wind energy is coming of age for power production. It has become competi-
tive in the United States; it is rapidly taking hold in Europe; and now it is poised
for broad international deployment. The developing nations, particularly India,
have shown increasing interest as well.
Technologically, the leader in this field is the variable-speed turbine devel-
oped by U.S. Windpower, EPRI, and the U.S. Department of Energy. This tur-
bine is capable of producing electricity for $0.05 per kilowatt-hour, given an
average wind speed of 16 miles per hour. The turbines are rated at 350-450
kilowatts and can operate at wind speeds of between 9 and 60 miles per hour.
Fierce competition is setting in, and a variety of new wind machines-constant
speed and variable speed should emerge in the next decade. Wind power costs
will likely drop to the $0.03 per kilowatt-hour range within the next two decades.
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Marshaling Technology for Development
TABLE 1 Cost of Electricity from Renewable Sources
(cents per kilowatt-hour), 1995-2010
Energy Source 1995 2000 2010
Photovoltaics 30-40 10-20 7-10
Wind 5 4 3~5
Bioelectricity 8a 7 5
Solar thermal 12b lob 6-8
aWaste is delivered free at $0.04-$0.05 per kilowatt-hour.
bGas-hybrid system (25 percent gas).
Biomass is a vast resource that includes waste products, as well as crops
grown specifically for energy production. The fundamental challenge with bio-
mass, however, is ensuring that its use to produce energy is compatible with other
agricultural interests.
To produce energy from biomass, one can either burn the materials directly
or convert them to a gaseous or liquid "biofuel" such as ethanol or methanol.
Biotechnology is slowly reducing the costs of biofuels by opening up the cellulo-
sic resource base. Waste from lumber and agricultural production currently con-
stitutes the largest source of biomass, but many studies also are looking at short-
rotation trees and perennial grasses that could be cultivated specifically for
electricity or fuels. Moreover, new conversion technology holds out considerable
promise. For example, the World Bank is sponsoring a project in Brazil to gasify
a waste product bagasse from sugar cane to fuel an advanced combustion
turbine. Gasification technology is important worldwide.
The costs of renewable energy are expected to decline substantially over the
next 15 years and to reach a new plateau of competitiveness early in the twenty-
first century (Table 1~. It is conceivable that the economics of some of the more
dynamic technologies, such as photovoltaic, could improve even faster. Certainly
the incentives are growing, with the emerging markets for dispersed generation in
Asia, Africa, and Latin America.
MODULARITY AND DISPERSED GENERATION
Renewables, gas turbines, fuel cells, and other future generating options
offer the advantages of modularity small, factory fabricated, and quickly in-
stalled. They can be placed close to the load, deferring the need to build and
maintain transmission and distribution lines. As the costs fall, modular units are
beginning to challenge the primacy of the central station design, and technical
visionaries have begun to describe a time when the economies of scale will be
superseded by the "economies of precision."
This will open the door to dispersed generation (Figure 7), which may evolve
OCR for page 185
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OCR for page 186
186
Marshaling Technology for Development
much in the same way the computer industry has seen large mainframe comput-
ers give way to small, geographically dispersed desktop and laptop computers.
These can be stand-alone units, or interconnected into fully integrated, extremely
flexible networks.
DELIVERY OF POWER
New technology also can assist in the challenges of transmitting and distrib-
uting power in the developing nations. In the poorer nations, the issues are prima-
rily those of bringing electrification to the countryside-that is, of finding low-
cost means of distributing power to often very remote and scattered villages and
farms. This typically means running single-phase lines and contending with the
myriad problems of maintenance and reliability. Some of the new equipment for
condition-based monitoring, for example, could be very helpful in remotely sens-
ing the conditions of breakers, transformers, and substations. With tools such as
these, utilities can improve service and minimize the number of qualified techni
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clans requlrecl.
At the other end of the spectrum in the booming economies of some of the
Pacific Rim countries the transmission and distribution problems are somewhat
different. Transmission lines tend to be loaded beyond their capacity from con-
tinuous growth in electrical demand, and serious power quality problems are
emerging from new high-tech loads. The plasma arc of a new minimill, for
example, can produce an instantaneous surge in demand of 300 megawatts, which
is enough to break a generator shaft.
This is where the thyristor-based technology of the second silicon revolution
will have a major impact. Macroelectronics brings the electronic switching capa-
bility typically found in microelectronics up to the half-million-volt level, effec-
tively revolutionizing power delivery. Power can be sent to precisely where it is
needed; network stability and power quality problems can be controlled; and long
transmission lines can be strengthened. Power flow over lines longer than 100
miles is constrained by stability limits. An EPRI-developed Flexible AC Trans-
mission System (FACTS i can provide the additional support required to improve
grid stability. Indeed, by using FACTS, a utility can, with a relatively small
investment, double the amount of power that goes down a given line. The invest-
ment in FACTS to double the amount of power in a 400-mile line, for example,
might be as low as $20 million representing as little as 5 percent of new con-
struction. Given the phenomenal growth in the Asian markets, FACTS technol-
ogy has a role to play in relieving the burden of new transmission line construc-
tion and improving electrical system reliability, which will allow the economies
of these countries to flourish.
To appreciate electricity's unique role in the world and to envision the long-
term future of energy technology, it is important to recognize that electricity has
become the gateway to the electromagnetic spectrum. Gradually more and more
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RICHARD E. BALZHISER
187
parts of the spectrum have been put to work: radio waves for communications, X-
rays for medical diagnostics, microwaves and infrared for heating. Now the world
is witnessing an explosion of energy-efficient electrotechnologies for industrial
use and public works: plasma-fired furnaces, radio-frequency and infrared textile
drying, microwave drying of food products, microwave disinfection of medical
waste, ultraviolet and electron beam treatment of wastewater, to name a few.
The high-tech world of today will become increasingly dependent on the
ability to manipulate the spectrum. The direct result will be an enormous market
pull for the efficiency and productivity gains available through high technology.
And the indirect result will be better conservation of resources and a reduced
environmental impact.
CONCLUSION
Electricity, whether 50 or 60 cycle or even direct current, can be converted to
other forms or frequencies to provide high-value services from light to motive
power, from communication networks to medical diagnostics and therapy, and
from environmentally clean industrial processes to clean and efficient transporta-
tion systems. Just as the environment of many heavy industrial centers has been
cleaned up using electric steelmaking and minimill technology, such urban cen-
ters as Los Angeles can be cleaned up using increasingly clean vehicles-internal
combustion and electric in this decade.
Heat pump technology continues to improve, providing increased efficiency
and comfort with less use of primary energy. More specifically, heat pumps
"concentrate" solar energy from the air or ground and deliver it to the home or
office with overall efficiencies that exceed 100 percent in terms of energy deliv-
ered for each primary unit of fossil fuel used to generate the electricity.
Transportation, space conditioning (heating, cooling, ventilating), and cook-
ing (where microwave and other new technologies are increasing their market
penetration) are all potentially high-volume users of electricity in the developed
world. For many developing countries, however, better lighting technology, wa-
ter purification and waste detoxification electrotechnologies, single-phase mo-
tors, more efficient and forgiving electrical delivery and storage systems, and
even increasingly efficient and affordable photovoltaic and wind machines for
remote areas will begin the electrical revolution and will accelerate it for others
wanting to speed along the path to a better future.
This being said, some observers have maintained that electricity is too el-
egant, too inefficient, and too environmentally burdensome to stay the course.
These concerns deserve serious consideration if nations are to begin to demon-
strate the global stewardship necessary to ensure that today's young people have
enough resources to realize their aspirations for a better life.
First, to the point of elegance, electricity is an energy form and indeed the
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Marshaling Technology for Development
ultimate in elegance and versatility. It is quick (speed of light), clean, and effi-
cient (90+ percent), and it can be produced from any of the natural energy re-
sources- fossil, renewable, or nuclear as well as waste.
The second point raises the question of efficiency and the historical reality
that only 20-30 percent of primary energy can be converted into electricity, with
the rest discharged to the atmosphere. Historically, fossil and nuclear energy have
relied on the steam turbine to generate electricity. While this technology has
improved significantly, the gas turbines currently available are able, in the com-
bined cycle configuration, to convert gas, oil, and gasified coal at efficiencies of
from 40 to 60 percent. These efficiencies will continue to rise. Renewable con-
version efficiencies also are continuing to rise, and, as they do, the economics
will improve because the fuel is either free water, wind, and sun-or modestly
priced biomass or waste.
Finally, can the environment tolerate the emissions burden that 10 billion
people will impose? "Innovation" is the most potent of the renewable resources,
and it should be assumed that the future will hold a better understanding of and
answers to the climatic concerns, nuclear waste disposal, and recycling opportu-
nities that will extend the earth's finite natural resources.
In energy terms, it seems imperative that the viability of the nuclear resource
be sustained and that the ability to use renewables and coal cleanly be improved.
While electricity will likely increase its market share as the form of choice, direct
heating, furnaces, gas stoves, and internal combustion vehicles and airplanes also
are likely to be evident for a long time. Fuel cells will probably offer an opportu-
nity to convert to electricity at the point of use whether in the home, the office, or
the automobile. Gasified coal will back up the natural supply of oil and gas and
will be used primarily for feedstock and electricity.
Representative terms from entire chapter:
fuel cells