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OCR for page 287
Stone-Consolidat~ng Mat-enals:
A Status Report
JAMES R. CLIFTON and GEOFFREY J. C. FROHNSDORFF
Mechanisms by which stone consolidants funct~on~are outlined. Evaluation
of stone consolidants usually requires both laboratory and field tests to de-
termine their initial and long-term performances. ASTM Standard E 632, Rec-
ommended Practice for Development of Accelerated Short-Term Tests for
Prediction of the Service Life of Building Materials and Components, can be
used to provide guidance on the test program.
Materials that have been investigated as stone consolidants are reviewed.
They fall into four main groups: inorganic materials, alkoxysilanes, synthetic
organic polymers, and waxes. Epoxies, acrylics, and alkoxysilanes are the most
commonly used consolidants, but no consolidant can be considered completely
satisfactory and able to meet all the desired performance requirements.
Building stones may lose their integrity {i.e., decay) as a result of weath-
ering.i Loss of matenal fiom the exposed surfaces of stone masonry
units and the reduction in compressive strength and other mechanical
properties of the units usually proceed slowly. However, such changes
James R. Clifton is Group Leader, Inorganic Materials, Building Materials Division,
Center for Building Technology, National Bureau of Standards, Washington, D.C.
Geoffrey J. C. Frohnsdorff is Chief, Building Materials Division, Center for Building
Technology, National Bureau of Standards, Washington, D.C.
The authors wish to acknowledge the encouragement of Hugh Miller, Chief Historical
Architect of the National Park Service, and Henry Judd, former Chief Historical Architect
of the National Park Service, both of whom provided information valuable to this review.
287
OCR for page 288
288 cows ERVATION OF BIONIC STONE BUILDINCS
me likely to be sift ~ Me case of species fat we hope to
preserve ~r ma awe generations. PIoblems cased ~ loss Of ~-
te=~ me well fog HI mason cats consisting ~ porous se~-
ment~ Iocks sum as sandstone ad limestone. We deck is ~neIaDy
bobeved to reset hom ~ss~ubon ~ We mutely cements We was
gone together OI ~~ eta ~ We ~te~l~ bonds hom
Accessed tensHe stresses caused by sum processes as sat ~st~li-
zadon ad ~~ fusion.
ted bonds ~ ~ ~ porous stone con be mpres~ted
schematically as ~ Fife 1. We adds I~Ies~t ~ mated class
~-
~e od~ stone; ~temativel~ de-
cayed st~e treated ~ ~ consoLd~t
accumulates at the contact pouts
to restore bonds between pa~
b. Stone treated aim ~ consort
~~ provides ~ chow tam costing on
Me Ins Id bonds them at the contact
ports.
c Stone treated with ~ consolid~t
cb almost hits the pores.
~ ;
I ~
_ _
now 1 S^emadc As Resent mated cIoss~ecdons Cot ~ porous
stone Seated Ail consoLd~ti
OCR for page 289
Stone Consolidating Materials
section through limestone or sandstone. (In reality, of course, a planar
section through a stone would be unlikely to intersect so many contact
points between adjacent grains.) If a sufficiently large proportion of the
cemented bonds at the contact points is broken within any volume of
the stone, the integrity of the stone in that volume will be lost. This
usually happens close to the surface. If it is necessary to restore the
integrity of decayed stone, the stone must be treated with a material
that will effectively restore the bonds between adjacent grains.2 Ma-
terials used for treating stone to restore integrity are termed stone
consolidants. While there is evidence that decayed stones can be con-
solidated, at least in the short term, knowledge of stone consolidation
is not at a level where the performance of consolidants over many
years can be confidently predicted and the treatments guaranteed not
to harm the stone.
To provide perspective on stone consolidants, reference will be made
to Figure 1. Figure la represents the original stone with cemented bonds
between the grains; it could also represent what might be achieved if,
following the breaking of intergranular bonds, a stone consolidant could
be made to accumulate in the contact areas to reestablish intergranular
adhesion. Figure lb represents a decayed stone which has been treated
so as to produce a thin coating of consolidant covering the surface of
each grain and bonding the grains together at the contact points. Figure
to represents a decayed stone which has been treated with a consol-
i]ant that almost completely fills the pores of the stone, leaving only
relatively small voids or pores within the consolidant. The diagrams
show, in a simplistic way, how stone consolidants may affect the
microstructure of a treated stone and influence the properties of the
surfaces and interfaces within it.
Treated stones are composite materials, and their properties reflect
the properties of their individual ingredients, the interactions among
them, and their spatial distributions. Since the properties and long-
term performance of such composites cannot be satisfactorily pre-
dicted, the selection of consolidating materials and treatments must
usually be based on laboratory and field tests of treated stones. To aid
the necessarily complicated development of durability tests, American
Society for Testing and Materials (ASTM) Subcommittee E 6.22 recently
established standard E 632, Recommended Practice for Development
of Accelerated Short-Term Tests for Prediction of the Service Life of
Building Materials and Components.3 4 Figure 2, which is taken from
ASTM E 632, summarizes the recommended practice. It outlines an
approach to follow if the durability of a treated stone is to be evaluated
in a rational way.
Stone consolidants are applied as liquids but, to be effective, they
289
OCR for page 290
290
CONSERVATION OF HISTORIC STONE BUILDINGS
PART 1 - PROBLEM DEFINITION
r ~
Identify critical per-
formance character] sties
and properties that can
serve as degradation
i nd1 caters
! ~
1 —I
I requirements and criteria |
~ , _
2 Characterize the
component or material
3
9
4
Identify the expected type
and range of degradation
factors including those
related to weathering
biological, stress,
1ncompat1b111ty and
use factors
_ __ I-
Postulate ho, degradation
characteristic of 1n-
use performance-can be
induced by accelerated
aging tests
I dent i fy pos s 1 bl e degra -
da t i on mec ban i smut
5
_
__,
6
PART 2 - PRE-TESTING
PART 3 - TESTING
Def i ne performance I
requ1 remeets for I
predictive service 1
life tests I
8
Design and perform prel1m-
1nary accelerated aging
tests to demonstrate rapid
failures caused by indiv1d-
ually applied extreme degra-
dat10n factors and to con-
firm degradation mechanisms
.
Design and perform
predictive service
life tests using the
degradation factors of ~
importance to determine
the dependence of the
rate of degradation on
exposure conditions
PART 4 - INTERPRETATION AND
REPORT I NG OF DATA
11
~ ~ . .
Compare types of degra-
dat i on obta i ned by both
in-service and predictive
servi ce 11 fe tests
QUESTION ~<
induced by predictive
Service life tests
sentative of those
observed in-service~
~ Yes
13
Develop mathematical
models of degradation
and compare rates of
change 1 n pred1 ct i ve
service life tests with
those from 1p-service
tests
Establ 1 sh performance cr1-
14 teria for predictive
service life tests .
Predict service life
is under expected 1n-
serv i ce condo t i ons. .
. Design and perform long-
lO term tests under service
condi teens
repro- No
Report
16 the
data
FIGURE 2 Steps in the recorn~nended practice for developing predic-
tive service life tests, ASTM Standard E 632.
1
OCR for page 291
Stone Consolidating Materials
must cause a solid material to be laid down in the pores of the stone.
The initial properties of a stone consolidant depend on many factors.
The penetration of the consolidant into the stone and its distribution
within the stone depend on the structure of the stone, the viscosity
and surface tension of the liquid, and the contact angle of the liquid
against surfaces within the stone.5 6 Consolidation may result from
solidification of the liquid within the pores, as by polymerization of a
monomer or cooling of a molten solid, or from evaporation of a volatile
solvent from a solution of a resin or other solid material. It may also
result from nucleation and growth of relatively small quantities of
solid from the liquid phase. Examples of consolidants depending on
each of these mechanisms are given below under Stone Consolidants.
The durability of a consolidated stone depends in part on the du-
rability of the consolidant in the environment encountered in service.
It may also reflect the fact that the distribution of stresses within a
treated stone may differ from that in the untreated stone because of
the changes in microstructure once the characteristics of the exposed
surfaces. A list of degradative factors that should be considered in
evaluating the durability of any material is given in Table 1, and a
matrix to aid the identification of possible degradation mechanisms
~ individual phases and at interfaces between phases is given in Figure
3.3~4
With this general discussion as background, the range of stone con-
solidants that have been used, or proposed for use, will now be re-
viewed. Ike review is based on a previous paper by James R. Clifton,
which gives a more extensive bibliography.2
291
STONE CONS-OLIDANTS
In this review, stone consolidants are divided into four mam groups:
inorganic materials, alkoxysilanes, synthetic organic polymers, and
waxes. Considerations of their performance are based on generally
applicable requirements, discussed in Clifton's paper.
Inorganic Materials
Inorganic stone consolidants were used extensively during the nine-
teenth century and are still used occasionally. Most inorganic consol-
idants produce an insoluble phase within the voids and pores of a stone,
either by precipitation of a salt from the liquid or by chemical reaction
of the liquid with the stone. It has been suggested that the development
of a new phase similar in composition to the matrix of a stone wiD
OCR for page 292
292 CONSERVATION OF HISTORIC STONE BUlEDINGS
TABLE 1 Degradation Factors Affecting the Service Life of Building
Components and Matenals
Weathering Factors
Radiation
Solar
Nuclear
Thermal
Temperature
Elevated
Depressed
Cycles
Water
Solids Snow, ice)
Liquid train, condensation, standing water)
Vapor (such as high relative humidity)
Normal air contaminants
Oxygen and ozone
Carbon dioxide
Air contaminants
Gases {such as oxides of nitrogen and sulfur)
Mists (such as aerosols, salt, acids, and alkalies dissolved in water)
Particulates {such as sand, dust, dirt)
Freeze-thaw cycles
Wind
Biological Factors
Microorganisms
Fungi
Bacteria
Stress Factors
Stress, sustained
Stress, periodic
Stress, random
Physical action of water, as rain, hail, sleet, and snow
Physical action of wind
Combination of physical action of water and wind
Movement due to other factors, such as settlement or vehicles
Incompatability Factors
Chemical
Physical
Use Factors
Design of system
Installation and maintenance procedures
Normal wear and tear
Abuse by the user
OCR for page 293
Stone Consolidating Materials
293
be effective in binding together the grains of deteriorated stone. For
example, consolidants that result in the formation of a siliceous phase
should be used to consolidate sandstone, and calcium carbonate or
barium carbonate should be used to consolidate calcareous stones such
as limestone. In practice, however, little concern seems to be given to
chemical compatibility between the consolidants and the stone.
Little success has been achieved in consolidating stone with inor-
ganic materials, and in some cases their use has greatly accelerated
decay.7-9 Some of the reasons given for the poor performance of in-
organic consolidants are their tendencies to produce shallow, hard
cruets, 7 i0 ii the formation of soluble salts as reaction by-prod-
ucts,7 i0 i2 i3 60 94 growth of precipitated crystals, 8 and the questionable
ability of some of them to bind particles of stone together.~4 i5 Of these,
the most difficult problem to overcome is the formation of shallow,
hard surface layers by inorganic consolidants because of their poor
penetration abilities. Precipitation processes are often so rapid that
precipitates are formed before the inorganic chemicals can appreciably
penetrate the stone. Precipitation from homogeneous solutions has
been used to obtain deeper penetration of stone by some inorganic
consolidants. This method is discussed below under Alkaline Earth
Hydroxides.
Siliceous Conso~iciants
Siliceous consolidants are materials that have been used to consolidate
sandstone and limestone through the formation of silica or insoluble
. .
S1. .lCateS.
Alkali Silicates Both nonstoichiometric dispersions of silica in so-
dium hydroxide and soluble alkali silicates have been used to preserve
and consolidate stone. When dispersions of silica in sodium hydroxide
solutions are applied to a stone, silica is deposited.7 i6 If sodium hy-
droxide is not removed by washing, it can react with carbon dioxide
or sulfur trioxide to form sodium carbonate or sodium sulfate, respec-
tively. These salts may cause unsightly efflorescence and salt crystal-
lization damage. In addition, it seems that sodium hydroxide can react
with the constituents of some stones, thereby accelerating deteriora-
tion.7
Silica can be precipitated by the reaction between sodium silicate
or potassium silicate and acids such as hydrochloric, arsenic, and car-
bonic acids.7 i6 i7 However, these reactions result in the formation of
soluble salts such as sodium chloride and sodium arsenate. If the so-
OCR for page 294
294
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OCR for page 295
Stone Consolidating Materials
295
dium sflicate-arsenic acid mixture is used to consolidate limestone,
crystalline calcium arsenate can be produced by a reaction between
calcium carbonate and arsenic acid. The crystalline calcium arsenate
appears to damage limestone by anisotropic crystal growth.7
Insoluble silicates have been precipitated in stone by alternate treat-
ments of sodium silicate and salts such as calcium chioride7 i5 i6 i~ and
zinc carbonate.~997 The colloidal silicates that are first produced even-
tually crystallize, while soluble salts are produced as by-products.7 Also
produced are impervious surface layers that trap underlying water.20
Apparently the silicates precipitate relatively rapidly and are deposited
near the surfaces of the treated stones.
Even with all the problems associated with the use of alkali silicates,
they are still occasionally applied.2i Recently, the successful use of
soluble silicates was reported.22 However, present evidence suggests
that alkali silicates should not be used as stone consolidants.
Silicofluorides Both hydrofluosflicic acid and soluble sflicofluorides
have been used to preserve and consolidate stone. Hydrofluosilicic acid
should not be used on limestone because it reacts vigorously with
calcium carbonate to form crystalline calcium silicofluoride, carbonic
acid, and carbonate salts. The reaction occurs upon contact of the
acid with the limestone, producing a shallow crust with little consol-
idating value. Hydrofluosilicic acid reacts more slowly with sfliceous-
based sandstones to form a cementitious material, but again only the
surface is hardened. Hydrofluosilicic acid has a tendency to discolor
both limestones and sandstones, especially if they contain iron.7 Many
soluble silicofluorides, such as those of magnesium, zinc, and alun~i-
num, have been applied to limestone. Resulting products are silica,
insoluble fluoride salts, and carbon dioxide, which are formed near the
surface of the limestone. Therefore, only the surface is hardened, and
eventually it exfoliates.~2324 Soluble silicofluorides also react with
calcareous sandstones, and again only a hardened surface is obtained.
Further, soluble salts are formed when both limestone and calcareous
sandstone are treated with silicofluorides.~° These soluble salts have
caused damage through salt recrystallization processes. Penkala re-
cently carried out a systematic study of several stone treatments and
also found that fluorosilicates were not effective consolidants.25
Alkaline Earth Hydroxides
Calcium Hydroxide Aqueous solutions of calcium hydroxide (its sat-
urated solution is often called limewater) have been used for many
OCR for page 296
296
CONSERVATION OF HISTORIC STONE BUILDINGS
centuries to protect and consolidate limestone.26 Calcium hydroxide
itself does not appear to consolidate stone, but in solution or in a wet
state it reacts with atmospheric carbon dioxide to form insoluble cal-
cium carbonate, which may bind particles of calcareous stones to-
gether. The solublility of calcium hydroxide is only about 1 g per liter
at room temperature;27 therefore, repeated applications are necessary
to produce sufficient calcium carbonate to consolidate stone. Further-
more, unless very dilute solutions are used, only the calcium hydroxide
deposited near-the surface of a stone is carbonated. This happens if
the dense calcium carbonate formed at the surface fills the pores and
voids in the stone and severely impedes the migration of carbon dioxide
through the treated surface to the interior. The newly produced cal-
cium carbonate is susceptible to the same deterioration processes as
the calcareous stone. For example, it can react with sulfur trioxide to
form calcium sulfate, which is relatively soluble compared to calcium
carbonate. Therefore, the treated stone may not be protected against
further weathering. However, it may eventually gain the authentic
appearance of the weathering stone.
Conflicting opinions have been given of the effectiveness of the
calcium hydroxide process. Some conservators have felt that while
treatment with calcium hydroxide causes no harm, little permanent
consolidation is obtained, 7 i0i while others have recommended the use
of limewater to protect limestones from weathering and to consolidate
them.8 26 28 29 The effectiveness of freshly prepared slaked lime (calcium
oxide mixed with water) in consolidating statues at the Wells Cathedral
in England is being investigated by Baker.30 He applies 38 mm thick
layers of slaked lime to statues and removes the layers several weeks
later. Some consolidation appears to occur. Apparently, repeated treat-
ment with limewater and staked lime can gradually consolidate lime-
stone, but such processes are economically feasible only for small
objects.49
Strontium an c] Barium Hydroxicles Like calcium hyroxide, stron-
tium and barium hydroxides will react with carbon dioxide to forth
insoluble carbonates, but again, only the hydroxide near the surface
of a stone is carbonated. The carbonate may subsequently be converted
to sulfate by interaction with atmospheric sulfur oxides. However,
unlike calcium sulfate, the strontium and barium sulfates that may
be formed are insoluble. Thus the application of strontium and barium
hydroxides may reduce the weathering of stone exposed to environ-
ments polluted by sulfur oxides.
The early work on the use of barium hydroxide to preserve stone
OCR for page 297
Stone Consolidating Materials
297
was performed by Church.3~3233 Initially, excellent results appeared
to be obtained. However, only surface hardening occurred, and the
barium carbonate or barium sulfate layer eventually exfoliated.7 ~ ii 20
The exfoliation problem has been attributed not only to the formation
of a dense, impervious surface layer, but also to anisotropic crystal
growth of barium carbonate and barium sulfate.7 ~
Lewin and Sayre have developed methods intended to precipitate
barium carbonate and barium sulfate deeply within a stone.34 35 These
methods are based on precipitation from homogeneous solution.36 In
this process, the material to be precipitated and the precipitating chem-
icals are present in the same solution. For example, barium carbonate
is precipitated from an aqueous solution of barium hydroxide and
urea.3437 The urea hydrolyzes slowly, at a rate dependent on the pH,
to produce ammonium carbonate (or ammonia and carbon dioxide) in
the solution. This causes the pH to rise and the hydrolysis to accelerate.
At the same time, the carbonate reacts with the barium ions in solution
to precipitate barium carbonate. The reaction rate can be controlled
so the precipitate forms days after a stone is treated. The slow for-
mation of barium carbonate is reported to give a crystalline-solid so-
Jution with the calcite crystals of calcareous stone. Barium sulfate can
be precipitated in a stone by an analogous method. An aqueous solution
of a barium monoester of sulfuric acid hydrolyzes slowly when a base
is added, releasing barium and sulfate ions.36
The precipitation of barium carbonate and barium sulfate from ho-
mogeneous solution is a promising approach. To date, however, only
experimental testing has been carried out, and little is known of the
long-term consolidating effectiveness of this approach. Warnes and
Marsh have both suggested that crystalline inorganic precipitates, such
as barium carbonate and sulfate, do not have long-term consolidating
value.78 They have also commented that the precipitates of barium
carbonate and barium sulfate have larger volumes than calcite and
appear to exhibit anisotropic crystal growth. It should not be assumed
that deteriorated stone will have sufficient empty volume to accom-
modate these precipitates. Therefore, until more is known of the Tong-
term effects of barium carbonate and barium sulfate on the durability
of stone, they should be regarded as experimental materials and should
not be applied to important historic structures.
Other Inorganic Consonants
Many other inorganic materials have been used in attempts to preserve
or consolidate stone. They include zinc and aluIIiinum stearates,7 ~ 2538
OCR for page 301
Stone Consolidating Materials
301
The use of synthetic organic polymer systems to consolidate stone
is a recent development, dating back to the early 1960s. Therefore,
little is known of the long-term performance of these materials. Some
organic consolidants have been found to improve the mechanical prop-
erties of deteriorated stone significantly. Many organic polymers are
susceptible to degradation by oxygen and ultraviolet radiation, but this
should only affect the materials on the surface of a treated stone.60
Riederer reported that the surfaces of some structures in Germany that
had been consolidated with organic polymers in 1965 had exhibited
deep channel erosion by 1975.2i Apparently water gradually eroded the
consolidated surface and, once the protective surface layer was pierced,
the untreated stone was eroded rapidly.
Acrylic Polymers
Methyl methacrylate and, to a lesser extent, butyl methacrylate have
been used to consolidate concreted 62 and stone.50 These monomers
can be applied solvent-free to porous solids and can be polymerized in
situ. An excellent source of information on their polymerization, as
well as on polymer-impregnated concrete, is the report by Kukacka et
al.6i Methyl methacrylate has been polymerized into poly~methyl
methacrylate) by heating with an initiator, by gamma radiation, and
at ambient temperature by a combination of promoters and initia-
tors.6i 63 For thermal polymerization, the chemical initiator Catalyst)
2,2'-azobistisobutyronitrile) has been found to be effective.64 Heating
blankets could be used to polymerize thermally methyl methacrylate
or other monomers applied to a stone structure. Polymerization by
radiation must usually be carried out in special chambers because of
the radiation hazards. Chemical promoters convert initiators into free
radicals at ambient temperatures, and the free radicals induce the po-
lymerization of methyl methacrylate. Munnikendam used N,N-di-
methyI-p-toluidine to decompose benzoyl peroxide into free radicals.59
He foment, however, that oxygen inhibited the subsequent polymeri-
zation reaction of methyl methacrylate. Better success probably could
be achieved by using 2,2'-azobislisobutyronitrile) as the initiator.64
Where deep impregnation and complete polymerization was achieved,
methyl methacrylate and other acrylates have been shown to improve
substantially the mechanical properties and durability of porous ma-
terials such as concrete. However, incomplete impregnation with
acrylates may result in the fo~ation of a distinct, probably undesir-
able, interface between treated and untreated stone.54
As shown by their stress-strain curves, concretes impregnated with
OCR for page 302
302
CONSERVATION OF HISTORIC STONE BUILDINGS
acrylic-based polymers are classified as brittle materials.6~6465 Stone
consolidated with methyl methacrylate and other acrylics can be ex-
pected to exhibit similar brittle behavior.
Methyl methacrylate can harden the surface of a stone once effec-
tively consolidate the stone if both deep penetration and complete
polymerization are achieved. However, as is the case with alkoxysi-
lanes, stone impregnated with methyl methacrylate will probably
weather differently from untreated stone. In addition, erosion through
the treated stone could contribute to the development of an unsightly
appearance.2i
Acrylic Copolymers
Copolymers are produced by joining two or more different monomers
in a polymer chain.66 A commercially available acrylic copolymer used
for stone consolidation is produced Tom ethyl methacrylate and methyl
acrylate.55 67 Other acrylic copolymers that have been studied for stone
conservation include copolymers of acrylics and fluorocarbons 68~69~99
and of acrylics and silicon esters.4~ 55 The acrylic copolymers are dis-
solved in organic solvents and then applied to stone. As discussed
earlier, unless very dilute solutions are applied, solvent evaporation
will tend to draw the acrylic copolymers back to the surface of a stone.
Then, even if diluted to the lowest concentration that wit! give some
consolidation, their solutions may still have high viscosities, which
will impede their penetration.
Viny] Polymers
Several viny] polymers have been studied or used for preservation and
consolidation of stone. They include polylviny! chloridel,70 7~ 96 chlor-
inated polylvinyl chloridel,7i and polylviny! acetatel.67707~72 These
polymers are dissolved in organic solvents and then applied to stone.
Photochemical processes could release chlorine from these chIorine-
containing polymers, which could damage stoned Polyvinyl acetate)
has been found to produce a glossy stone surface.7i If vinyl polymers
are not sufficiently diluted and carefully applied, their use undoubtedly
will result in the formation of impervious layers which could entrap
moisture and salts within the stone.67
OCR for page 303
Stone Consolidating Materials
Epoxles
303
An epoxy consists of an epoxy resin and a curing agent, which is
actually a polymerization agent. Mixing the epoxy resin with the cur-
ing agent converts it into a hard, therrnosetting, cross-linked polymer.
The most cornrnonly used epoxy resins are derived from diphenyI-
olpropane {bisphenol A) and epichIorohydrin. Resins produced from
these reactants are liquids that are too viscous to penetrate stone deeply.
Therefore, they are diluted with organic solvents. These epoxy resins
are often cured using an amine curing agent. Their cure time can be
adjusted by selecting a slowly or rapidly reacting curing agent and by
controlling the curing temperature. The resulting cross-linked poly-
mers have excellent adhesion to stone and concrete and excellent
chemical resistance. Lee and Neville, and Gauri, are recornrnended
sources for information on the chemistry, curing, and applications of
epoxies.73 75
Gauri developed a way to achieve deep penetration with viscous
epoxy resins and at the same time to avoid the formation of a sharp
interface between the consolidated and untreated stone.75 76 i00 Spec-
imens were soaked in acetone, then in a dilute solution of epoxy resin
in acetone, Then in increasingly concentrated solutions. This method
is feasible for tombstones and statues, but-probably would be too time-
consurning and expensive for large structures.
Less viscous epoxy resins are available, including diepoxybutane
diglycidy] ether and butanedio! diglycidyl ether.50 Munnikendarn cured
butanediol diglycidy! ether with alicyclic polyarnines such as men-
thane diarnine. However, the viscosity was still too high, and he diluted
the mixture with tetraethoxysilane and tetramethoxysilane. A reaction
involving the epoxy resin, curing agent, and solvent took place to
produce a tough, glassy material. A white efflorescence also developed
from a reaction between the polyamine and carbon dioxide to form
aminecarbonates.S9 77 Formation of the aminecarbonates can be avoided
by preventing carbon dioxide from coming in contact with the solution
before the desired reaction is complete. Gauri observed that when low-
viscosity aliphatic epoxy resins were applied to calcareous stones, the
rates of the reactions between the stones and carbon dioxide and super
dioxide-were faster then the rates with entreated stones.68 78 He sug-
gested that the increased reactivity could be caused by absorption of
the gases by the epoxy polymer or by the polymer acting as a semi-
perrneable film to the gases. In contrast epoxy polymers based on
bisphenol A were found to protect the stone from both carbon dioxide
and sulfur dioxide.
OCR for page 304
304 CONSERVATION OF HISTORIC STONE BUILDINGS
The use of epoxies has been suggested for consolidating lime-
stone,~6869 marble, 75-80 and sandstone,5659 as well as for readhering
large stone fragments to mass stone.60 Hempe! and Moncrieff found
that certain epoxies could encapsulate salts in marble, thereby pre-
venting them from recrystallizing.~° A large restoration project using
epoxies for masonry consolidation is that at the Santa Maria Maggiore
Church in Venice.
Like poly~methy! methacrylate), epoxies have produced brittle epoxy-
impregnated concretes with high mechanical properties.62 82 83 Me long-
term effect of incorporating a brittle material in stone is not known,
but such a material could render a structure more vulnerable to seismic
shock, vibrations, and effects of thermal expansion.
Many types of epoxies have a tendency to chalk (i.e., to form a white
powdery surface) when exposed to sunlight.73 Therefore, epoxy should
be removed from the surface of a treated stone before it cures.
Other Synthetic -Organic Polymers
Other synthetic organic polymers studied as possible stone consoli-
dants include polyester,67 84 polyurethane,55 and nylon.85 Polyester has
been shown to decrease the porosity of stone substantially84 and, there-
fore, may form an impervious layer that prevents the passage of en-
trapped moisture or salts.67 Manaresi and Steen observed that poly-
urethanes were poor cementing agents.5686 Steen also foment that a
polyurethane film gradually became brittle when exposed to sunlight.87
Similarly, DeWitte found that nylon can produce a brittle film on the
surface of stone.85
Waxes
Waxes have been applied to stone for more than 2,000 years. Vitruvius
described the impregnation of stone with wax in the first century s.c.88
A wax dissolved in turpentine was one of several materials applied to
the decaying stone of Westminster Abbey between 1857 and 1859.89
Cleopatra's Needle in London was first treated with wax in 1879
and has been treated several times since.90 Kessler found that paraffin
waxes were effective in increasing the water repellency of stone.9~
Waxes have also been found to be effective consolidants.40 50 7092 For
example, a paraffin wax increased the tensile strength of a porous stone
from 1.06 MN/m2 {153 psi) to 4.12 MN/m2 t594 psil, while triethoxy-
methylsilane only increased it to 1.88 MN/m2 {271 psi).40 92 In addition,
OCR for page 305
Stone Consolidating Materials 305
paraffin waxes are among the most durable stone conservation
materials7 70 and can immobilize soluble salts.50
Waxes have been applied to stone in solution in organic solvents, 7 9 90
by immersing a stone object in molten wax,50 and by applying molten
wax to preheated stone.93 If deep penetration is not achieved, a non-
porous surface layer may be formed, causing the eventual spelling of
the treated surfaced
Major problems encountered in using waxes to conserve stone in-
clude their tendency to soften at high ambient temperaturesii and to
entrap dust and grime.50 70 i02 Wax applied to Cleopatra's Needle has
gradually converted to a tarry substance which cannot be removed by
ordinary washing. A mixture of carbon tetrachIoride, benzene, and
detergent was needed in 1947 to clean the Nee~e.90
COMMENTS ON STONE CONSOLIDANTS
Although stone consolidants have been used for more than a century,
their selection is still based largely on empirical considerations. If a
consolidant appears to give acceptable results with one type of stone,
it is often applied to other types of stone without properly determining
if it is compatible with them. Some of the factors affecting the per-
formances of consolidants are known, such as depth of penetration
and moisture transfer through consolidated stone. However, insuffi-
cient consideration has been given to equally important factors such
as their consolidating abilities and the compatibility of their thermal
expansion properties with those of stone. Finally, the long-term per-
formances of consolidated stones in historic structures are rarely doc-
umented.
These considerations point to the inadequacy of the present state of
stone consolidation and conservation technology. For example, stone
consolidants should be selected on the basis of an understanding of
the deterioration processes of stone and treated stone, of the factors
affecting the performances of consolidants, and of the compatibility
of consolidants with specific stones. Currently, such information often
is not available. Further, standard test methods and performance cri-
teria should be developed as a basis for selecting promising consoli-
dants. Documentation of the performances of stone consolidants should
be an integral part of each preservation or restoration program. Doc-
umenting unsuccessful consolidation work is just as important as doc-
umenting successful work in that it enables other stone conservators
to reject ineffective materials and methods.
This review clearly indicates that a perfect stone consolidant has
OCR for page 306
306
CONSERVATION OF HISTORIC STONE BUILDINGS
l
not been developed and that many of the proposed treatments can
harm stone. Therefore, the general use of stone consolidants is open
to-question. In fact the British Commonwealth War Graves Co~nmis-
sion, which is responsible for more then 1 million headstones ill: Eu-
rope,- has concluded that no consolidant should be applied to head-
stones.~02 This commission has more than 50 years of experience with
the chemical treatment of stone. There are cases, however, in which
the use of stone consolidants can be beneficial. The work by Hempel
anC Moncrieff has shown that decaying stone statues can be preserved
by deep impregnation with certain stone consoli`dants.48 49 72 79 80 Stat-
ues and smaller objects can be removed to laboratories, thoroughly
cleaned, freed from soluble salts, and treated on all sides withy con-
solidant, but such processes are not possible with masssive stone struc-
tures. The risks involved in treating massive structures, therefore, are
greater. Consolidants might be used on structures of little historical
or intrinsic value and in other cases where the benefits outweigh the
risks involved.~02 For example, consolidants could be applied to de-
teriorated stone to delay the need to replace it with new stone. Any
permanent consolidation effort involving important historic stone
structures, however, should be carefully planned once carried out to
minimize the risks. This includes making certain that moisture and
soluble salts are not trapped behind the layer of treated stone. In ad-
dition, the compatibility of a consolidant with a specific stone should
be determined with separate test specimens rather then by using an
important historic structure as an experiment.
There is an obvious need for caution, even in the use of materials
that have shown promise in accelerated laboratory tests. While accel-
erated tests designed in accord with ASTM Standard E 632 should be
useful in the evaluation of stone consolidants, there will always be
assumptions to be made about factors affecting performance. These
assumptions will leave a measure of uncertainty about the reliability
of predictions based on the test results, but the tests will minimize
the risks in selecting a stone consolidant.
SUMMARY AND CONCLUSIONS
The main function of a stone consolidant is to reestablish the integrity
of deteriorated stone by restoring intergranular bonds. In addition to
consolidation, a stone consolidant should meet performance require-
ments concerning depth of penetration, compatibility with stone, ef-
fect on permeability and moisture transfer, effect on appearance, and
durability. These may be termed "primary performance requirements"
OCR for page 307
Stone Consolidating Materials
307
because they are applicable to all stone consolidants regardless of the
specific use. Secondary performance requirements may sometimes have
to be imposed because of specific problems encountered with certain
structures. An example would be to require a consolidant to immo-
bilize soluble salts in a stone.
In the selection of a consolidant many factors must be considered.
These include the type of stone to be consolidated, the processes re-
sponsible for the deterioration of stone, the degree of deterioration, the
environment, the amount of stone to be consolidated, and the impor-
tance of the structure. A universal consolidant does not exist because
many of these factors will vary from structure to structure. Therefore,
the preservation of each stone structure should be considered a unique
problem.
Few cases of long-term success with consolidating stone struc-
tures were disclosed in this review. Some apparent success has been
achieved in consolidating small stone objects, such as statues, which
can be treated in a laboratory. Consolidants should be used on his-
toric stone building or structure only after a careful appraisal has
been made of the risks involved, the benefits to be realized, and the
probability of success. ASTM Standard E 632 is a useful guide to
considerations that should govern the development and use of ac-
celerated tests for evaluating stone consolidants and building ma-
terials in general.
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Stone Consolidating Matenals
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Representative terms from entire chapter:
stone consolidating