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OCR for page 70
Carbon Filtration for Reducing Emissions from Chemical Agent Incineration
Appendix C
Commercial Application of Carbon Bed Filters to Combustion Sources
Carbon bed filters are widely used in the chemical processing industry to recover low-concentration chemicals from dilute gas streams. They are also used to control volatile organic emissions from production processes, like rotogravure printing and fiberglass and plastics forming. In the mid-1980s, carbon bed filters were first used in large combustion sources, like coal-fired utility boilers, hazardous waste incinerators, and municipal waste combustors, to polish effluent-gas streams. They are used to remove residual sulfur dioxide and hydrogen chloride, mercury, organic solvents, and semivolatile organics like dioxins and furans from exhaust-gas streams. Testing indicates that the depth-filter function of the activated carbon fill separates metals and organics associated with solid particulates. Table C-1 is a partial listing of commercial activated
TABLE C-1 Partial List of Activated Carbon Bed Filter Installations
Location
Type of Facility/Incinerator
Number and Capacity of Filters
Start-up Year
Lausward, Dusseldorf, FRG
coal power plant
8 × 250,000 nm3/h
1989
Flingern, Dusseldorf, FRG
coal power plant
2 × 250,000 nm3/h
1989
Garth, Dusseldorf, FRG
coal power plant
1 × 65,000 nm3/h
1988
Energiever Sorgung Oberfranken,
coal power plant
1 × 650,000 nm3/h
1990
Arzberg, FRG
1 × 45,000 nm3/h
1989
Hoechst, Hoescht, FRG
coal power plant
1 × 1,330,000 nm3/h
1990
Zavin-Dordrecht, NL
medical waste
1 × 13,750 sm3/h
1991
Universitastsheizwerk, Heidelberg, FRG
medical waste
2 × 6,500 sm3/h
1991
AVR Chemi, NL
chemical waste
1 × 77,000 sm3/h
1992
AVT-Rotterdam, NL
municipal waste
6 × 155,000 sm3/h
1992/93a
RWE-Energle, Essen, FRG
municipal waste
4 × 168,000 sm3/h
1995
WAV, Wels, Austria
municipal waste
1 × 55,000 sm3/h
1995
RHE, Mannheim, FRG
municipal waste
2 × 206,000 sm3/h
1995
RZR Herten, AGR Essen, FRG
industrial waste
2 × 70,000 sm3/h
1991/96a
AVI ROTEB, Rotterdam, NL
municipal waste
4 × 75,000 sm3/h
1993
Rozenburg, DTO-8, AVR Chemi Rotterdam, NL
hazardous waste
1 × 70,000 sm3/h
1994
MVA Neu-Ulm, FRG
municipal waste
2 × 57,000 sm3/h
1996
MVA Stapelfeld, Hamburg, FRG
municipal waste
2 × 120,000 sm3/h
1996
MHKW Kassel, FRG
municipal waste
2 × 70,000 sm3/h
1996
AEZ Kreis Wesel, FRG
municipal waste
2 × 70,000 sm3/h
1996
HKW Nord MK4, Mannheim, FRG
municipal waste
1 × 195,000 sm3/h
1997
RVA Bohlen, FRG
hazardous waste
1 × 40,000 sm3/h
1998
MVA Koln, FRG
municipal waste
4 × 95,000 sm3/h
1998
a Multiple start-up years indicate plant expansions.
OCR for page 71
Carbon Filtration for Reducing Emissions from Chemical Agent Incineration
TABLE C-2 Performance of Activated Carbon Bed Filters
SOPC
Control Efficiency (%)
Detection Limit
Mercury
90-99.9
Particulates
~100
< 1 mg/dnm3 @ 11% O2
Metals
~100
< 2-200 μg/dnm3 @ 11% O2
SO2/HCl
~100
< 2-6 mg/dnm3 @ 11% O2
Dioxins/furans
99-99.9+
Polychlorinated phenols
94.7-99.9
Polycyclic aromatic hydrocarbons
61.7-97.9
Total hydrocarbons
41.7-96.2
Polychlorinated chlorobenzenes
97.5-9+
carbon bed filters. The list includes 22 facilities and 52 carbon bed filters. Capacities range from about a quarter of the size needed for individual baseline system incineration units to more than 50 times the required capacity. The published emissions control performance for activated carbon bed filters is summarized in Table C-2. Removal efficiencies are reported as greater than a specified percentage because the outlet concentrations are below the detection limits for existing measurement techniques.
Representative terms from entire chapter:
bed filters